The fire performance of polycarbonate resin and the role of glass fibre reinforcement in altering the fire performance was investigated. Three different fibre weaves with comparable surface density, plain, twill, and unidirectional glass fabrics, were used as reinforcements. E-glass fabrics were solution-impregnated with polycarbonate/dichloromethyl, laid up, and compression-moulded to consolidate the glass fibre reinforced polycarbonate composite. Cone calorimetry tests with an incident radiant flux of 35 kW/m2 were used to investigate the fire properties of polycarbonate resin and its composites. Results showed that glass fibre reinforcement improves polycarbonate performance by delaying its ignition, decreasing its heat release rate, and lowering the mass loss rate. The three fibre weave types exhibited similar time to ignition. However, unidirectional fibre had a 35% lower peak heat release rate followed when compared to plain and twill weave fibres.
The fire performance of fibre-reinforced polypropylene (PP) was investigated with respect to fibre length and modification of the matrix. Fibre lengths of 3 mm, 12 mm, and continuous fibres were used as reinforcements. E-glass continuous fabrics were melt impregnated with PP and consolidated via compression moulding. E-glass fibre-reinforced PP pellets of 3 and 12 mm were compression moulded. Cone calorimetry tests with incident radiant fluxes of 20, 30 and 35 kW m−2 were used to investigate the fire properties of PP glass fibre composites. Results showed that continuous glass fibre reinforced PP exhibits the best fire performance at 20 kW m−2, while 3-mm fibre has the best performance at 35 kW m−2; 12-mm fibre-reinforced PP exhibitedthe lowest performance in comparison with 3-mm and continuous glass fibre reinforcement. Melic-anhydride (MA)-modified PP was found to increase the heat release rate (HRR) by up to 44% and time to ignition by up to 10% depending on the heat flux applied in comparison with unmodified PP. The glass fibre-reinforced composite made with MA-modified PP has 5–12% lower mean HRR and similar time to ignition in comparison with glass fibre composite made by unmodified PP. This suggests improved fibre adhesion plays a role of the fire performance of glass fibre-reinforced PP.
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