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We report the utility of three‐dimensional ceramic/camphene‐based coextrusion, newly developed in this study, for the production of unidirectionally macrochanneled alumina ceramics with three‐dimensionally interconnected porous alumina walls. In this technique, a continuous ceramic/camphene filament with a diameter of 1 mm, comprised of a pure camphene core and a frozen alumina/camphene shell, was produced by the coextrusion process and then deposited in a layer‐by‐layer sequence using a computer‐controlled 3‐axis moving table. Unidirectionally aligned macrochannels (~400 μm in diameter) and three‐dimensionally interconnected pores (several tens of micrometers in size) in the alumina walls were created by removing the camphene core and the camphene dendrites formed in the alumina/camphene region, respectively. The sample showed much higher compressive strength in the macrochannel direction than in the perpendicular direction. In addition, the compressive strength of the sample could increase with an increase in initial alumina content owing to a decrease in the total porosity.

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We herein propose a novel way of producing highly aligned porous alumina tubes by co‐extruding an initial feed rod, which comprised of a pure camphene core and a frozen alumina/camphene shell. This new and simple technique produced alumina tubes (~4.4 ± 0.1 mm in outer diameter) having uniform alumina walls (~1.1 ± 0.12 mm in thickness) with highly aligned pores, which were created by removing the extensively elongated camphene dendrites in the extruded alumina/camphene shell. Furthermore, the heat treatment of the extruded bodies at 33°C, which is close to the freezing point of the alumina/camphene slurry, led to a considerable increase in the size of the aligned pores formed in the alumina walls, from ~<5 to ~54 μm with increasing heat‐treatment time from 0 to 6 h. The compressive strength also increased significantly from 21 ± 1.6 to 61 ± 11.6 MPa, which was attributed mainly to the achievement of well densified alumina walls.

This article reports a novel, simple route for synthesis of sol–gel derived porous, bioactive glass (BG) microspheres using chitosan (CTS) as a biomolecular template in the acid‐catalyzed sol–gel process. The use of CTS, which is a natural biocompatible polymer with a unique molecular structure, allowed the synthesis of BG microparticles with a spherical shape, 5–10 μm in size. Furthermore, pores with a size of 5–40 nm were created entirely throughout BG microspheres, which were formed by removing the network of CTS present initially in the CTS‐BG composite microparticles via heat‐treatment at 600°C for 2 h. These porous BG microspheres induced the vigorous precipitation of apatite crystals on their surface when immersed in simulated body fluid for 24 h, thus suggesting their excellent bioactivity .

This study proposes an innovative way of creating porous ceramics with a unique gradient porous structure using threedimensional extrusion of a multilayered ceramic/camphene feed rod, denoted as "3D-Ex m ". This 3D-Ex m technique utilizes the wall slip phenomenon during the extrusion process, which can create a gradient core/shell structure with a gradual change in the core/shell thickness ratio. In addition, the microstructure of ceramic filaments can be tuned through the use of the camphene as a pore-forming agent. Porous alumina ceramics produced using a bilayered feed rod comprised of the alumina/ camphene mixtures with the relatively high (/ H = 40 vol%) and low ceramic contents (/ L = 10 vol%) showed a gradual change in porosity in the intermediate region between the relatively dense (porosity =~3 vol%) and highly porous regions (porosity =~85 vol%).