Iron-nitrogen on carbon (Fe-N/C) catalysts have emerged as promising nonprecious metal catalysts (NPMCs) for oxygen reduction reaction (ORR) in energy conversion and storage devices. It has been widely suggested that an active site structure for Fe-N/C catalysts contains Fe-N coordination. However, the preparation of high-performance Fe-N/C catalysts mostly involves a high-temperature pyrolysis step, which generates not only catalytically active Fe-N sites, but also less active large iron-based particles. Herein, we report a general "silica-protective-layer-assisted" approach that can preferentially generate the catalytically active Fe-N sites in Fe-N/C catalysts while suppressing the formation of large Fe-based particles. The catalyst preparation consisted of an adsorption of iron porphyrin precursor on carbon nanotube (CNT), silica layer overcoating, high-temperature pyrolysis, and silica layer etching, which yielded CNTs coated with thin layer of porphyrinic carbon (CNT/PC) catalysts. Temperature-controlled in situ X-ray absorption spectroscopy during the preparation of CNT/PC catalyst revealed the coordination of silica layer to stabilize the Fe-N sites. The CNT/PC catalyst contained higher density of active Fe-N sites compared to the CNT/PC prepared without silica coating. The CNT/PC showed very high ORR activity and excellent stability in alkaline media. Importantly, an alkaline anion exchange membrane fuel cell (AEMFC) with a CNT/PC-based cathode exhibited record high current and power densities among NPMC-based AEMFCs. In addition, a CNT/PC-based cathode exhibited a high volumetric current density of 320 A cm in acidic proton exchange membrane fuel cell. We further demonstrated the generality of this synthetic strategy to other carbon supports.
This review article provides the recent progress in the electrochemical CO2 reduction reaction by understanding and tuning catalyst–electrolyte interfaces.
Nanoframe electrocatalysts have attracted great interest due to their inherently high active surface area per a given mass. Although recent progress has enabled the preparation of single nanoframe structures with a variety of morphologies, more complex nanoframe structures such as a double-layered nanoframe have not yet been realized. Herein, we report a rational synthetic strategy for a structurally robust Ir-based multimetallic double-layered nanoframe (DNF) structure, nanoframe@nanoframe. By leveraging the differing kinetics of dual Ir precursors and dual transition metal (Ni and Cu) precursors, a core-shell-type alloy@alloy structure could be generated in a simple one-step synthesis, which was subsequently transformed into a multimetallic IrNiCu DNF with a rhombic dodecahedral morphology via selective etching. The use of single Ir precursor yielded single nanoframe structures, highlighting the importance of employing dual Ir precursors. In addition, the structure of Ir-based nanocrystals could be further controlled to DNF with octahedral morphology and CuNi@Ir core-shell structures via a simple tuning of experimental factors. The IrNiCu DNF exhibited high electrocatalytic activity for oxygen evolution reaction (OER) in acidic media, which is better than Ir/C catalyst. Furthermore, IrNiCu DNF demonstrated excellent durability for OER, which could be attributed to the frame structure that prevents the growth and agglomeration of particles as well as in situ formation of robust rutile IrO phase during prolonged operation.
A highly efficient, metal‐free carbon nanocatalyst is presented that possesses abundant active, oxygenated graphitic edge sites. The edge site‐rich nanocarbon catalyst exhibits about 28 times higher activity for H2O2 production than a basal plane‐rich carbon nanotube with a H2O2 selectivity over 90 %. The oxidative treatment further promotes the H2O2 generation activity to reach close to the thermodynamic limit. The optimized nanocarbon catalyst shows a very high H2O2 production activity, surpassing previously reported catalysts in alkaline media. Moreover, it can stably produce H2O2 for 16 h with Faradaic efficiency reaching 99 % and accumulated H2O2 concentration of 24±2 mm. Importantly, we find that the heterogeneous electron transfer kinetics of the carbon‐based catalyst is closely related to the electrocatalytic activity, suggesting that first outer‐sphere electron transfer to O2 is an important step governing the H2O2 production rate.
Development of oxygen evolution reaction (OER) catalysts with reduced precious metal content while enhancing catalytic performance has been of pivotal importance in cost‐effective design of acid polymer electrolyte membrane water electrolyzers. Hollow multimetallic nanostructures with well‐defined facets are ideally suited for saving the usage of expensive precious metals as well as boosting catalytic performances; however, Ir‐based hollow nanocatalysts have rarely been reported. Here, a very simple synthetic scheme is reported for the preparation of hollow octahedral nanocages of Co‐doped IrCu alloy with readily tunable morphology and size. The Co‐doped IrCu octahedral nanocages show excellent electrocatalytic activity and long‐term durability for OER in acidic media. Notably, their OER activity represents one of the best performances among Ir‐based acidic OER catalysts.
Iron and nitrogen codoped carbons (Fe-N/C) have emerged as promising nonprecious metal catalysts for the oxygen reduction reaction (ORR). While Fe-N sites have been widely considered as active species for Fe-N/C catalysts, very recently, iron and/or iron carbide encased with carbon shells (Fe-FeC@C) has been suggested as a new active site for the ORR. However, most of synthetic routes to Fe-N/C catalysts involve high-temperature pyrolysis, which unavoidably yield both Fe-N and Fe-FeC@C species, hampering the identification of exclusive role of each species. Herein, in order to establish the respective roles of Fe-N and Fe-FeC@C sites we rationally designed model catalysts via the phase conversion reactions of FeO nanoparticles supported on carbon nanotubes. The resulting catalysts selectively contained Fe-N, Fe-FeC@C, and N-doped carbon (C-N) sites. It was revealed that Fe-N sites dominantly catalyze ORR via 4-electron (4 e) pathway, exerting a major role for high ORR activity, whereas Fe-FeC@C sites mainly promote 2 e reduction of oxygen followed by 2 e peroxide reduction, playing an auxiliary role.
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