Recent research has demonstrated a new synthesis route to useful zeolites such as beta, RUB-13, and ZSM-12 via seed-assisted, organic structure-directing agent (OSDA)-free synthesis, although it had been believed that these zeolites could be essentially synthesized with OSDAs. These zeolites are obtained by adding seeds to the gels that otherwise yield other zeolites; however, the underlying crystallization mechanism has not been fully understood yet. Without any strategy, it is unavoidable to employ a trial-and-error procedure for broadening zeolite types by using this synthesis method. In this study, the effect of zeolite seeds with different framework structures is investigated to understand the crystallization mechanism of zeolites obtained by the seed-assisted, OSDA-free synthesis method. It has been found that the key factor in the successful synthesis of zeolites in the absence of OSDA is the common composite building unit contained both in the seeds and in the zeolite obtained from the gel after heating without seeds. A new working hypothesis for broadening zeolite types by the seed-assisted synthesis without OSDA is proposed on the basis of the findings of the common composite building units in zeolites. This hypothesis enables us to design the synthesis condition of target zeolites. The validity of the hypothesis is experimentally tested and verified by synthesizing several zeolites including ECR-18 in K-aluminosilicate system.

Organic structure-directing agent (OSDA)-free synthesis of zeolite beta is a subject of both scientific and industrial interest. Herein, we report a comprehensive investigation into the effects of various parameters on the seed-assisted crystallization of zeolite beta in the absence of OSDA. The crystallization behavior of "OSDA-free beta" is strongly governed by the chemical composition of the starting Na(+)-aluminosilicate gel as well as by the Si/Al ratios of the calcined beta seed crystals, which are prepared using tetraethylammonium hydroxide (TEAOH). Furthermore, OSDA-free beta seed crystals can be used to form zeolite beta, termed "green beta". XRD, scanning electron microscopy, inductively coupled plasma atomic emission spectroscopy, and ²⁷Al magic angle spinning NMR analyses showed that the OSDA-free beta and green beta were of high purity and crystallinity. The nitrogen adsorption-desorption of OSDA-free beta and green beta revealed higher surface areas and larger volumes in the micropore region than those of the beta seeds synthesized with OSDA after calcination. These results provide a robust and reliable process for the environmentally friendly production of high-quality zeolite beta in a completely OSDA-free Na(+)-aluminosilicate system.

Recent reports on the organic structure-directing agent (OSDA)-free synthesis of some zeolites with the aid of seed crystals have opened a new way to the robust and environmentally friendly production of industrially valuable zeolites. However, the details on the crystallization behavior as well as the role of the seeds have not been fully clarified yet. In this study, the crystallization process of zeolite beta in the OSDA-free, seed-embedded Na+−aluminosilicate gel system, which never yields beta in the absence of the seeds, is investigated in detail. The XRD and TEM studies of the solid aluminosilicate products in the course of the hydrothermal treatment suggest that the crystallization of zeolite beta proceeds on the outer surface of amorphous aluminosilicates. The Raman spectroscopy, solid-state 27Al and 23Na MAS NMR and high-energy XRD analyses of seeded and nonseeded amorphous materials just before crystallization reveal that the beta seeds induce no major changes in their structures, implying that the nucleation of beta does not occur directly from the amorphous phase. The intermediate addition of the seeds after prehydrothermal treatment of a nonseeded gel enhances the crystallization rate and results in the increased number of beta crystals with smaller size. It is elucidated that, during the hydrothermal treatment, the beta seeds embedded in the gel provide crystal growth surface after they are exposed and/or released to the liquid phase by partial dissolution of the amorphous aluminosilicates. These findings provide a promising approach to the designed syntheses of valuable zeolites in the completely OSDA-free system.

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The structure of an Al-Ni-Co decagonal ͑d-͒ quasicrystal has been investigated by scanning tunneling microscopy ͑STM͒. STM images with atomic-scale resolution have been obtained successfully for the surfaces of both tenfold and twofold planes. On the tenfold surface, large terraces and monoatomic-layer steps are formed. The symmetry of each layer is not decagonal but pentagonal and the two adjacent layers are related by the inversion symmetry. The step lines are rough, which can be attributed to the existence of many symmetrically equivalent low-energy steps. The atom adsorptions are often observed at locally symmetric sites. An analysis based on the high-dimensional description of the quasicrystalline structure has shown that the structure has nearly perfect quasiperiodic order for the decagonal quasicrystal. On the twofold surface, interlayer phason defects are observed, but the density of them is quite low. This fact indicates that the d-quasicrystal of the present sample is not in the random tiling state in which the configurational entropy related to the phason disorder stabilizes the quasicrystal.

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