In this work, entropy generation analysis is applied to characterize and optimize a turbulent impinging jet on a heated solid surface. In particular, the influence of plate inclinations and Reynolds numbers on the turbulent heat and fluid flow properties and its impact on the thermodynamic performance of such flow arrangements are numerically investigated. For this purpose, novel model equations are derived in the frame of Large Eddy Simulation (LES) that allows calculation of local entropy generation rates in a post-processing phase including the effect of unresolved subgrid-scale irreversibilities. From this LES-based study, distinctive features of heat and flow dynamics of the impinging fluid are detected and optimal operating designs for jet impingement cooling are identified. It turned out that (1) the location of the stagnation point and that of the maximal Nusselt number differ in the case of plate inclination; (2) predominantly the impinged wall acts as a strong source of irreversibility; and (3) a flow arrangement with a jet impinging normally on the heated surface allows the most efficient use of energy which is associated with lowest exergy lost. Furthermore, it is found that increasing the Reynolds number intensifies the heat transfer and upgrades the second law efficiency of such thermal systems. Thereby, the thermal efficiency enhancement can overwhelm the frictional exergy loss.
In this paper, we compare the capabilities of two open source near-wall-modeled large eddy simulation (NWM-LES) approaches regarding prediction accuracy, computational costs and ease of use to predict complex turbulent flows relevant to internal combustion (IC) engines. The applied open source tools are the commonly used OpenFOAM, based on the finite volume method (FVM), and OpenLB, an implementation of the lattice Boltzmann method (LBM). The near-wall region is modeled by the Musker equation coupled to a van Driest damped Smagorinsky-Lilly sub-grid scale model to decrease the required mesh resolution. The results of both frameworks are compared to a stationary engine flow bench experiment by means of particle image velocimetry (PIV). The validation covers a detailed error analysis using time-averaged and root mean square (RMS) velocity fields. Grid studies are performed to examine the performance of the two solvers. In addition, the differences in the processes of grid generation are highlighted. The performance results show that the OpenLB approach is on average 32 times faster than the OpenFOAM implementation for the tested configurations. This indicates the potential of LBM for the simulation of IC engine-relevant complex turbulent flows using NWM-LES with computationally economic costs.
Apart from electric vehicles, most internal combustion (IC) engines are powered while burning petroleum-based fossil or alternative fuels after mixing with inducted air. Thereby the operations of mixing and combustion evolve in a turbulent flow environment created during the intake phase and then intensified by the piston motion and influenced by the shape of combustion chamber. In particular, the swirl and turbulence levels existing immediately before and during combustion affect the evolution of these processes and determine engine performance, noise and pollutant emissions. Both the turbulence characteristics and the bulk flow pattern in the cylinder are strongly affected by the inlet port and valve design. In the present paper, large eddy simulation (LES) is appraised and applied to studying the turbulent fluid flow around the intake valve of a single cylinder IC-engine as represented by the so called magnetic resonance velocimetry (MRV) flow bench configuration with a relatively large Reynolds number of 45,000. To avoid an intense mesh refinement near the wall, various subgrid scale models for LES; namely the Smagorinsky, wall adapting local eddy (WALE) model, SIGMA, and dynamic one equation models, are employed in combination with an appropriate wall function. For comparison purposes, the standard RANS (Reynolds-averaged Navier–Stokes) k- ε model is also used. In terms of a global mean error index for the velocity results obtained from all the models, at first it turns out that all the subgrid models show similar predictive capability except the Smagorinsky model, while the standard k- ε model experiences a higher normalized mean absolute error (nMAE) of velocity once compared with MRV data. Secondly, based on the cost-accuracy criteria, the WALE model is used with a fine mesh of ≈39 millions control volumes, the averaged velocity results showed excellent agreement between LES and MRV measurements, revealing the high prediction capability of the suggested LES tool for valve flows. Thirdly, the turbulent flow across the valve curtain clearly featured a back flow resulting in a high speed intake jet in the middle. Comprehensive LES data are generated to carry out statistical analysis in terms of (1) evolution of the turbulent morphology across the valve passage relying on the flow anisotropy map, (2) integral turbulent scales along the intake-charge stream, (3) turbulent flow properties such as turbulent kinetic energy, turbulent velocity and its intensity within the most critical zone in intake-port and along the port length, it further transpires that the most turbulence are generated across the valve passage and these are responsible for the in-cylinder turbulence.
In the present work, heat transfer and fluid flow and their effects on entropy generation in a realistic catalytic converter of a Lada Niva 21214 vehicle are studied using large eddy simulation. At first, the pressure drop over the catalytic converter is measured for dry air at constant temperature (T=298 K), different volumetric flow rates, and extrapolated to large volumetric flow rates for dry air (T=298 K) and for the exhaust gas under realistic engine conditions (T=900 K) using the Darcy–Forchheimer relation. Then, coupled heat and fluid flow phenomena inside the catalytic converter are analyzed for nonreacting isothermal conditions and nonreacting conditions with conjugate heat transfer by using the large-eddy simulation. The predicted pressure drop agrees well with the measured and extrapolated data. Based on the obtained numerical results, the characteristic flow features are identified, namely: the impinging flow with stagnation, recirculation, flow separation and laminarization within the fine ducts of the monolith, which depends on the heat transfer through temperature-dependent thermophysical properties of exhaust gas. Moreover, due to high-velocity gradients at the wall of the narrow ducts in the monolith, entropy production by viscous dissipation is observed predominantly in the monolith region. In contrast, entropy production due to heat transport is relatively small in the monolith region, while it overwhelms viscous dissipation effects in the pipe regions.
In this paper, advanced wall-modeled large eddy simulation (LES) techniques are used to predict conjugate heat transfer processes in turbulent channel flow. Thereby, the thermal energy transfer process involves an interaction of conduction within a solid body and convection from the solid surface by fluid motion. The approaches comprise a two-layer RANS–LES approach (zonal LES), a hybrid RANS–LES representative, the so-called improved delayed detached eddy simulation method (IDDES) and a non-equilibrium wall function model (WFLES), respectively. The results obtained are evaluated in comparison with direct numerical simulation (DNS) data and wall-resolved LES including thermal cases of large Reynolds numbers where DNS data are not available in the literature. It turns out that zonal LES, IDDES and WFLES are able to predict heat and fluid flow statistics along with wall shear stresses and Nusselt numbers accurately and that are physically consistent. Furthermore, it is found that IDDES, WFLES and zonal LES exhibit significantly lower computational costs than wall-resolved LES. Since IDDES and especially zonal LES require considerable extra work to generate numerical grids, this study indicates in particular that WFLES offers a promising near-wall modeling strategy for LES of conjugated heat transfer problems. Finally, an entropy generation analysis using the various models showed that the viscous entropy production is zero inside the solid region, peaks at the solid–fluid interface and decreases rapidly with increasing wall distance within the fluid region. Except inside the solid region, where steep temperature gradients lead to high (thermal) entropy generation rates, a similar behavior is monitored for the entropy generation by heat transfer process.
In this paper, a wall-adapted anisotropic heat flux model for large eddy simulations of complex engineering applications is proposed. First, the accuracy and physical consistency of the novel heat flux model are testified for turbulent heated channel flows with different fluid properties by comparing with conventional isotropic models. Then, the performance of the model is evaluated in case of more complex heat and fluid flow situations that are in particular relevant for internal combustion engines and engine exhaust systems. For this purpose large eddy simulations of a strongly heated pipe flow, a turbulent inclined jet impinging on a heated solid surface and a backward-facing step flow with heated walls were carried out. It turned out that the proposed heat flux model has the following advantages over existing model formulations: (1) it accounts for variable fluid properties and anisotropic effects in the unresolved temperature scales, (2) no ad-hoc treatments or dynamic procedure are required to obtain the correct near-wall behavior, (3) the formulation is consistent with the second law of thermodynamics, and (4) the model has a similar prediction accuracy and computational effort than conventional isotropic models. In particular, it is shown that the proposed heat flux model is the only model under consideration that is able to predict the direction of subgrid-scale heat fluxes correctly, also under realistic heat and fluid flow conditions in complex engineering applications.
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