In floating catalyst chemical vapor deposition (FC-CVD), tuning chirality distribution and obtaining narrow chirality distribution of single-walled carbon nanotubes (SWCNTs) is challenging. Herein, by introducing various amount of CO2 in FC-CVD using CO as a carbon source, we have succeeded in directly synthesizing SWCNT films with tunable chirality distribution as well as tunable colors. In particular, with 0.25 and 0.37 volume percent of CO2, the SWCNT films display green and brown colors, respectively. We ascribed various colors to suitable diameter and narrow chirality distribution of SWCNTs. Additionally, by optimizing reactor temperature, we achieved much narrower (n,m) distribution clustered around (11,9) with extremely narrow diameter range (>98% between 1.2 and 1.5 nm). We propose that CO2 may affect CO disproportionation and nucleation modes of SWCNTs, resulting in SWCNTs’ various diameter ranges. Our work could provide a new route for high-yield and direct synthesis of SWCNTs with narrow chirality distribution and offer potential applications in electronics, such as touch sensors or transistors.

We have developed the floating catalyst chemical vapor deposition (FCCVD) synthesis of single walled carbon nanotubes (SWCNTs) using C2H4 hydrocarbon as a carbon source and iron nanoparticles as the catalyst in an environmentally friendly and economical process. For the first time, ethylene was used as the only carbon source in FCCVD with N2 as the main carrier gas. No sulphur and less than 15% H2 in a N2 carrier gas were used. By varying the ferrocene concentration, the diameter of the SWCNTs was tuned in the range of 1.3-1.5 nm with the optimized control of ferrocene concentration. The process produced SWCNTs with an average length of 13 μm and with a low level of bundling, that is a high proportion (28%) of individual tubes. The electron diffraction (ED) pattern indicated a random chirality distribution of the tubes between armchair and zigzag structures. The ED analysis also revealed that 35-38% of tubes are metallic. As a result of having long SWCNTs with a low level of bundling and a high fraction of metallic tubes, we produced a highly conductive transparent film with a sheet resistance of 51 Ohm per sq. for 90% transmission at 550 nm after HNO3 treatment, this being one of the lowest sheet resistance values reported for SWCNT thin films.

Because of the advantages of both rapid electron transport of graphitic carbon and high catalytic performance of Fe3C nanoparticle, highly crystalline graphitic carbon (GC)/Fe3C nanocomposites have been prepared by a facile solid-state pyrolysis approach and used as counter electrode materials for high-efficiency dye-sensitized solar cells (DSSCs). The content of Fe3C in the composites can be modified by different hydrochloric acid treatment time. In comparison with pure highly crystalline GC, the DSSC based on GC/Fe3C nanocomposite with 13.5 wt % Fe3C content shows higher conversion efficiency (6.04%), which indicates a comparable performance to the Pt-based DSSC (6.4%) as well. Moreover, not only does our DSSCs have comparable performance to that of the Pt-based DSSC (6.4%), but also is more cost-effective as well. To evaluate the chemical catalysis and stability of nanocomposite counter electrodes toward I3(-) reduction and the interfacial charge transfer properties, GC/Fe3C nanocomposites have been quantitatively characterized by cyclic voltammetry, electrochemical impedance spectra, and Tafel polarization curve. All the results have revealed that the GC/Fe3C nanocomposite counter electrodes can exhibit high catalytic performance and fast interfacial electron transfer, which can be acted as a very promising and high cost-effective materital for DSSCs.

With a facile electrophoretic deposition and chemical bath process, CoS nanoparticles have been uniformly dispersed on the surface of the functionalized graphene nanosheets (FGNS). The composite was employed as a counter electrode of dye-sensitized solar cells (DSSCs), which yielded a power conversion efficiency of 5.54 %. It is found that this efficiency is higher than those of DSSCs based on the non-uniform CoS nanoparticles on FGNS (4.45 %) and built on the naked CoS nanoparticles (4.79 %). The achieved efficiency of our cost-effective DSSC is also comparable to that of noble metal Pt-based DSSC (5.90 %). Our studies have revealed that both the exceptional electrical conductivity of the FGNS and the excellent catalytic activity of the CoS nanoparticles improve the conversion efficiency of the uniformly FGNS-CoS composite counter electrode. The electrochemical impedance spectra, cyclic voltammetry, and Tafel polarization have evidenced the best catalytic activity and the fastest electron transport. Additionally, the dispersion condition of CoS nanoparticles on FGNS plays an important role for catalytic reduction of I3 (-) .

We report the high yield production of highly conductive and transparent single-walled carbon nanotube films from ethanol by the FCCVD method.

We report the synthesis of highly crystalline, small size, α-NiS nanocrystal inks for the fabrication of counter electrode of dye-sensitized solar cells. The monodisperse α-NiS nanocrystals (about 7 nm) are obtained via a noninjection, solutionphase chemical synthesis method. During the growth process of α-NiS nanocrystals, the Ni-oleate complex, which is generated in situ from the reaction of nickel chloride and sodium oleate, is decomposed and acts effectively as a growth source in synthesizing monodisperse nanocrystals. By controlling the reaction temperature, the resultant nanocrystal sizes and crytallinity can be well tuned. Compared to conventional obtained NiS bulks, the monodisperse α-NiS nanocrystals possess an abundance of reaction catalytic sites for dye-sensitized solar cells due to the small particle size and high crystallinity. The first-principles calculations have been first employed to investigate the adsorption energy of I3 -molecule on (111) surface of α-NiS with equilibrium shape. The DSSCs based on monodisperse α-NiS nanocrystal ink with higher crystallinity display the power conversion efficiency of 7.33 %, which is comparable to that based on Pt cathode (7.53 %), but significantly higher than that based on the bulk NiS (4.64 %) and lower crystallinity α-NiS nanocrystals (6.32 %). It can be attributed to more reaction catalytic sites due to the surface effect of small α-NiS nanocrystals, and the highest work function level (5.5 eV) that matched the redox shuttle potential. We believe that our method paves a promising way to design and synthesize advanced counter electrode materials for energy harvesting.

Systematic investigation of the catalyst composition effects on single-walled carbon nanotubes synthesis in floating-catalyst CVD, Carbon (2019), doi:

A NiS/Ni3S2 nanorod composite array that directly grows on Ni foil has been used as a counter electrode for dye-sensitized solar cells; these nickel sulfide nanorods exhibit excellent photo-electrical conversion efficiency when compared with conventional noble-metal Pt electrodes.