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The high-entropy alloy coatings reinforced with nano oxides were synthesized by the atmospheric plasma spraying (APS). The crystal structure, microstructure, surface morphology, hardness and wear resistance properties of the CoCrFeNiAl and CoCrFeNiMo high-entropy alloy coatings are investigated. For CoCrFeNiAl high entropy coating (HEC) not only has high hardness (573 ± 19 Hv 0.1) but also has good wear resistance [The coefficients of friction (COF) is 0.49 ± 0.04]. The transition of the wear mechanism obviously appears between the two HECs. The influences of the structure, composition and hardness on the tribological behavior of high-entropy alloy coatings were discussed in details. IMPACT STATEMENT Nano oxides enhanced high-entropy coatings (HECs) are successfully fabricated by atmospheric plasma spraying, which exhibit the highest hardness and the best wear resistance in HECs and high-entropy alloys.

High-entropy alloy coatings (HEAC) exhibit good frictional wear and corrosion resistances, which are of importance for structure materials. In this study, the microstructure, surface morphology, hardness, frictional wear and corrosion resistance of an AlCoCrFeNi high-entropy alloy coating synthesized by atmospheric plasma spraying (APS) were investigated. The frictional wear and corrosion resistance of the coating are simultaneously improved with an increase of the power of APS. The influence of the APS process on the microstructure and mechanical behavior is elucidated. The mechanisms of frictional wear and corrosion behavior of the AlCoCrFeNi HEAC are discussed in detail.