Although global demand for palm oil has been increasing, most activities in the oil palm plantations still rely heavily on manual labour, which includes fresh fruit bunch (FFB) harvesting and loose fruit (LF) collection. As a result, harvesters and/or collectors face ergonomic risks resulting in musculoskeletal disorder (MSD) due to awkward, extreme and repetitive posture during their daily work routines. Traditionally, indirect approaches were adopted to assess these risks using a survey or manual visual observations. In this study, a direct measurement approach was performed using Inertial Measurement Units, and surface Electromyography sensors. The instruments were attached to different body parts of the plantation workers to quantify their muscle activities and assess the ergonomics risks during FFB harvesting and LF collection. The results revealed that the workers generally displayed poor and discomfort posture in both activities. Biceps, multifidus and longissimus muscles were found to be heavily used during FFB harvesting. Longissimus, iliocostalis, and multifidus muscles were the most used muscles during LF collection. These findings can be beneficial in the design of various assistive tools which could improve workers' posture, reduce the risk of injury and MSD, and potentially improve their overall productivity and quality of life.
Oil palm harvesting is a labor-intensive activity and yet it was rarely investigated. Studies showed that complementing human motion analysis with musculoskeletal modelling and simulation can provide valuable information about the dynamics of the joints and muscles. Therefore, this study aims to be the first to create and evaluate an upper extremity musculoskeletal model of the oil palm harvesting motion and to assess the associated Musculoskeletal Disorder (MSD) risk. Tests were conducted at a Malaysia oil palm plantation. Six Inertial Measurement Units (IMU) and Surface Electromyography (sEMG) were used to collect kinematics of the back, shoulder and elbow joints and to measure the muscle activations of longissimus, multifidus, biceps and triceps. The simulated joint angles and muscle activations were validated against the commercial motion capture tool and sEMG, respectively. The muscle forces, joint moments and activations of rectus abdominis, iliocostalis, external oblique, internal oblique and latissimus dorsi were investigated. Findings showed that the longissimus, iliocostalis and rectus abdominis were the primary muscles relied on during harvesting. The harvesters were exposed to a higher risk of MSD while performing back flexion and back rotation. These findings provide insights into the dynamical behavior of the upper extremity muscles and joints that can potentially be used to derive ways to improve the ergonomics of oil palm harvesting, minimize the MSD risk and to design and develop assistive engineering and technological devices or tools for this activity.
This study aims to create and evaluate an upper extremity musculoskeletal model of the oil palm harvesting motion and assess the Musculoskeletal Disorder (MSD) risk of this activity. Tests were conducted on six harvesters at a Malaysia oil palm plantation. Six Inertial Measurement Units (IMU) and Surface Electromyography (sEMG) were used to collect kinematics of the back, shoulder and elbow joints and measure the muscle activations of longissimus, multifidus, biceps and triceps. A musculoskeletal model was constructed and simulated using the IMU data. The results were benchmarked against the commercial motion capture tool and sEMG. It was found that joint angle had the maximum coefficient of correlation (R) of 0.99 and minimum Root Mean Square Error of 1.84°, whereas muscle activation had the maximum R of 0.87 and minimum Mean Absolute Error of 0.10. This study showed that the longissimus was more actively used than multifidus, and the biceps was another primary muscle relied on during harvesting. The harvesters faced a higher risk of MSD while performing back flexion, back rotation, shoulder flexion and elbow flexion. Lastly, it demonstrated the feasibility of the musculoskeletal modelling and simulation to further investigate the upper extremity joints and muscles during harvesting.
This study proposes and investigates the feasibility of the passive assistive device to assist agricultural harvesting task and reduce the Musculoskeletal Disorder (MSD) risk of harvesters using computational musculoskeletal modelling and simulations. Several passive assistive devices comprised of elastic exotendon, which acts in parallel with different back muscles (rectus abdominis, longissimus, and iliocostalis), were designed and modelled. These passive assistive devices were integrated individually into the musculoskeletal model to provide passive support for the harvesting task. The muscle activation, muscle force, and joint moment were computed with biomechanical simulations for unassisted and assisted motions. The simulation results demonstrated that passive assistive devices reduced muscle activation, muscle force, and joint moment, particularly when the devices were attached to the iliocostalis and rectus abdominis. It was also discovered that assisting the longissimus muscle can alleviate the workload by distributing a portion of it to the rectus abdominis. The findings in this study support the feasibility of adopting passive assistive devices to reduce the MSD risk of the harvesters during agricultural harvesting. These findings can provide valuable insights to the engineers and designers of physical assistive devices on which muscle(s) to assist during agricultural harvesting.
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