This paper studies a multiple-recipe predictive maintenance problem with M/G/1 queueing eects. The server degrades according to a discrete-time Markov chain and we assume that the controller knows both the machine status and the current number of jobs in the system. The controller's objective is to minimize total discounted costs or long-run average costs which include preventative and corrective maintenance costs, holdings costs, and possibly production costs. An optimal policy determines both when to perform maintenance and which type of job to process. Since the policy takes into account the machine's degradation status, such control decisions are known as predictive maintenance policies. In the single-recipe case, we prove that the optimal policy is monotone in the machine status, but not in the number of jobs in the system. A similar monotonicity result holds in the two-recipe case. Finally, we provide computational results indicating that signicant savings can be realized when implementing a predictive maintenance policies instead of a traditional job-based threshold policy for PMs.
With increasing worldwide competition, high technology manufacturing companies have to take great care to lower their production costs and guarantee high quality at the same time. Advanced process control (APC) is widely used in semiconductor manufacturing to adjust machine parameters so as to achieve satisfactory product quality. When there is a conflict between quality and scheduling objectives, quality usually takes precedence. This paper studies the interaction between scheduling and APC. A singlemachine multiple-job-types makespan problem with APC constraints is proved to be NP-hard. For some special cases, optimal solutions are obtained analytically. In more general cases, the structure of optimal solutions is explored. An efficient heuristic algorithm based on these structural results is proposed and compared to an integer programming approach.
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