Canopy shaking system is one of the research hotspots for large-scale mechanized fruits harvesting. Shaking rods considered as one of the essential components of canopy shaker are responsible for transferring mechanical energy from shaking mechanism to different regions of tree canopy. This transfer depends on the characteristics of the shaking rods that directly strike the tree canopy. In order to evaluate the effects of the shaking rods on tree damage level and fruit removal percentage, three kinds of shaking rods with different materials or shapes were selected. Based on the results of bending deformation tests, it was proven that the rigid shaking rod (R 1 ) with the material of Polyvinyl Chloride (PVC) did more resistance against producing bending deformation in comparison with the other two types of shaking rods with the material of Polyamide Nylon 12 (PA). By contrast, the position close to the free end of the flexible shaking rod was easier to be deformed by less external force. In addition, dynamic analysis and vibration performance tests indicated that the rigid shaking rod could produce stronger vibration with higher shaking frequency of 4.8 Hz and maximum acceleration of 31.4 m/s 2 . Finally, the results of field trials indicated that the flexible bow-shaped shaking rod (R 3 ) has a better widespread performance to achieve comparative higher fruit removal percentage up to 82.6% while producing lower tree damage rate of 5.36%. This study demonstrates that the materials or shapes of the shaking rod could significantly influence the fruit detachment rate and tree damage level. This study would provide an essential reference for the application of shaking rods for canopy shaker.
Canopy shaking is one of the most commonly used techniques for mechanical harvesting of citrus fruits in orange juice industry. However, tree damage and low harvesting efficiency are the top concerns of growers in adopting the existing harvesting equipment on a large scale. The purpose of this research was to develop a novel canopy shaking system to minimize tree damage and maximize fruit removal for mechanical citrus harvesting. In this study, a two-section canopy shaker composing of top and bottom shaking systems mounted on two rotating drums was proposed and developed. It was configured with two sets of flexible bow-shaped shaking rods in a staggered distribution, which can shake the top and bottom zones of the tree canopy independently. The shaking system was designed based on a linked crank-rocker mechanism. Kinematic simulation analysis was conducted to verify the quick return characteristics and differential properties of this mechanism. Vibration test showed that the frequency of the shaking rod could be adjusted within a range of 1.1-8.8 Hz related to hydraulic motor speeds. The field tests of the shaking system with an average frequency of 4.7 Hz achieved a fruit removal percentage of 82.6% and tree damage rate of 5.4% under a tractor speed of 3 km/h. By contrast, the combined shaking frequency of 4.7 Hz & 4.1 Hz of the canopy shaker produced less tree damage with a percentage of 3.9%. This study indicated that the two-section canopy shaker with an optimized frequency combination could be adaptable to the different zones of the tree canopy, and obtain lower tree damage and higher fruit removal percentage. Citation: Pu Y J, Toudeshki A, Ehsani R, Yang F Z. Design and evaluation of a two-section canopy shaker with variable frequency for mechanical harvesting of citrus. Int J Agric & Biol Eng, 2018; 11(5): 77-87.
Mechanized harvesting technologies with shaking systems for fruit industry have been widely investigated and significantly developed over the past several decades which were presented by a large amount of literature. This paper reviews the research and development progress of mechanized harvesting of fruits systematically with a focus on the theoretical study, fruit crop variety, shaking system categories, abscission chemical agents, and their actual applications. Based on the comprehensive review, mechanized harvesting systems for different fruit crops appear multifarious shaking modes with various vibratory mechanisms and structural dimensions. Major advantages in the development of fruit mechanical harvesting with effective vibratory patterns and catching frames provide a series of economic and agronomic benefits, such as reducing labor costs, promoting standardized planting, and increasing productivity. However, fruit injury and tree damage are the main reasons why mechanical shaking systems are rarely used for fresh fruit harvesting because of tenderness and frangibility of the fruit crops. Therefore, more efforts should be concentrated on the innovative shake-and-catch system with suitable frequency and amplitude to achieve low fruit damage or even nondestructive harvesting for fresh fruit market. This overview summarized the advantages and bottlenecks of these shaking systems for fruit harvesting and proposed the challenges and some constructive prospective viewpoints aimed at the major issues of mechanical harvesting techniques. In addition, employing sorting technologies to classify the postharvest fruits provide a new direction for the further development of mechanized harvesting in high-value fruit crops, as well as bring more benefits to growers and increase their interest in equipment investment on the mechanical shaking harvester for the fruit industry.
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