The absence of a key stratum during overburden rock movement is crucial to the mining pressure of fully mechanized coal mining faces. Using physical and numerical simulations, the 21304 mechanized mining in Daliuta and Huojitu coal mining faces 1−2 appeared twice during a pressure frame accident analysis. The results indicate that a lack of key overlying strata is crucial to the mining of lower coal seams, particularly for the upper sections of a single key stratum of coal. When the key stratum of the upper coal seam is absent, a stable masonry structure is formed after mining. It is easy to form stable stacked strata at the bottom of a coal seam. When developing gullies in deep terrains, the formation of the key stratum will be an upper rock fracture affected by the impact, resulting in a partial absence of the key stratum. When the key stratum is absent, the mining of upslope working faces and the probability of dynamic strata pressure increase with the overburden on the working face and mining of downslope faces. The face mine pressure development laws on the upper and lower coal seam mining were similar, mainly manifesting as “slope section >valley bottom section >back slope section.”
A mechanical model of a hard roof was built to analyze the pressure relief roof cutting (RCPR) process for gob-side entry retaining (GER) and identify the critical stage of roadway stability control during RCPR. Based on the mechanical analysis of key parameters of automatic roadway with RCPR, the FLAC3D software was adopted to conduct a numerical simulation to investigate the influence law of height and angle of RCPR, to analyze the trend of variations in the vertical displacement of roadway surrounding rock stress and the roof under different conditions, and to verify that the optimal roof cutting height and seam cutting angle of the 12201 working face of Halagou Coal mine are 6 m and 20°, respectively. The effect of automatic roadway with RCPR has been well implemented through conducting the bidirectional cumulative blasting test on site. To impose effective roadway surrounding rock controlling measures on Halagou Coal mine in RCPR of hard, coal-bearing roof structures at a shallow mining depth, constant resistance large deformation anchor cables, in combination with a single hydraulic prop, joist steel 11#, and steel mesh reinforcement, could provide active surrounding rock support. In addition to the active support, surrounding rock control could be strengthened using grouting bolts. Based on the result, the stress in the roadway coal side and the vertical displacement of the roof can be reduced through increasing the roof cutting height, contributing to the stability of the roadway. Increasing of the roof cutting angle will lead to the increasing of stress in the coal side of the roadway and the increasing of roof displacement with a maximum angle of 20°. Meanwhile, the peak of stress concentrating on both sides of the extreme angle is decreased. Thus, increasing the cutting roof angle at random can be unfavorable to the management of roadway roof. To develop RCPR GER, roadway surrounding rock requires greater support when the mine face passes through a cutting slot. After industrial trials, these measures are proved to be effective in controlling surrounding rock movement and developing GER.
Recent years have seen the widespread use of a new gob-side entry retaining technology, namely, automatic roadway forming based on roof cutting and pressure relief. However, because of the complex geological conditions, stability control methods for the surrounding rock remain unexplored. In this paper, through theoretical analysis, field measurement, and numerical simulation, the stability control of a roadway surrounding rock under roof-cutting and pressure-relief conditions is studied. The key stage in the steady-state control of this type of rock is determined by establishing a mechanical model of the hard roof in the process of automatic roadway formation. The results show that the roof-cutting and pressure-relief technology outperforms the conventional mining technology in terms of surface crack development and subsidence. The roadway roof movement can be divided into three stages: a direct roof-caving activity period, a basic roof-breaking activity period, and a roof-stabilizing period. The stress above the original roadway is gradually transferred to the adjacent working face, and a stress concentration is formed on the working face 6 m away from the roadway retaining section. In this scenario, the roadway is in a stress-reducing area, which ensures its safety. Based on the research results, we suggest adding a constant resistance and large deformation anchor cable near the cutting seam side for active support. A single-hydraulic prop + I-beam + steel mesh can support the working face, and a grouting bolt support can help reinforce the broken and loose surrounding rocks at the gangue-retaining side of the roadway. Thus, the movement of the surrounding rock can be effectively controlled. An industrial test shows that the effect of retaining roadway is evidently improved.
The objective of this study was to reveal the law of overburden movement and stress evolution during the mining of super-high fully mechanized mining faces. Based on the 12401 fully mechanized mining face of Shangwan Coal Mine in Shendong, this study conducted research and analysis using the methods of similarity simulation experiment, numerical simulation, and field measurement. The results showed that the maximum and minimum principal stresses in the coal seam in front of the working face are concentrated with the advance of the working face. The degree of stress concentration increases with the increase in the advancing range, and the concentration degree of the maximum principal stress and the change gradient is greater than that of the minimum principal stress. But the range of the peak lead coal wall is lower than that of the minimum principal stress of the peak lead coal wall. The phenomenon of stress recovery exists in the goaf. With the increase in the advancing range of the working face, the degree of stress recovery gradually increases, and the degree of maximum principal stress recovery is higher than that of the minimum principal stress recovery. The large fractures observed near the working face are closely related to the underground pressure, relatively large fractures appear on the surface, and the fractures become narrower near the two pathways. Only caving and fissure zones exist in the thin bedrock overburden, and the bending subsidence zone changes with the bedrock thickness. The support strength of the hydraulic support should not be less than 1.47 MPa. This research on the overburden movement and stress evolution law of a super-high fully mechanized mining face can provide theoretical guidance for the exploitation and utilization of extrathick coal seam resources. It has broad engineering prospects.
The suction negative pressure is an important factor affecting the spontaneous combustion of coal around a borehole. Because the mechanism of suction negative pressure in the gas extraction process remains unclear, a constant suction negative pressure is often used in coal mines, leading to a low efficiency of gas extraction in deep coal seams. Moreover, the coal body easily undergoes spontaneous combustion during the extraction process, which is not conducive to safe mining. To study the effect of the suction negative pressure near the end sealing section, a numerical model of the combustion process around a borehole under the influence of suction negative pressure was established using COMSOL. The variation laws of the gas seepage velocity, oxygen concentration, and coal temperature in the borehole cycle were analyzed, and the gas suction negative pressure under different sealing parameters was optimized to ensure efficient gas extraction and prevent the spontaneous combustion of coal. The results showed that the negative pressure of extraction provides the power required for gas seepage into the borehole, and the gas flow rate increases with increasing negative pressure of extraction, exhibiting a linear growth trend. The range of the coal suffocation zone around the sealing section decreases with the increase in the negative pressure. With the extension of the gas extraction time, the oxygen concentration decreases rapidly, and the inflection point advances with the increase in the negative pressure. When the negative pressure of gas extraction is <40 kPa, the range of the high-temperature area around the block increases with the negative pressure of gas extraction. Based on the present situation of the spontaneous combustion induced by gas drainage in the Pingdingshan No. 10 Coal Mine, different sealing parameters should be set with different negative pressures of extraction, and the negative pressure of extraction should not exceed −18 kPa when the sealing depth is 20 m and the sealing length is 8 m in the 24130 working face. These parameter settings can help effectively prevent spontaneous combustion during the extraction process.
In this study, we analyzed the deformation and stress changes of an auxiliary transport gateway in Buertai coal mine 42106, which is a fully mechanized coal face. We used the directional long drilling hydraulic fracturing technology to weaken the mine hard roof clearance and investigated the overall pressure characteristics of the working face, mining, and two consecutive roadway surrounding rock deformations. The analysis showed that the segmented hydraulic fracturing technology of directional long drilling decreased the pressure in the area affected by the fracturing drilling on the working face after fracturing. The peak pressure decreased by approximately 10.4%, average resistance of the stent was reduced by 2.6%, average resistance of the support decreased by 6.8% under pressure, and dynamic load coefficient decreased by 4%. Furthermore, the roadway deformation decreased, and the coal face was restrained. The stress monitoring value of the surrounding rock was weakened, demonstrating the effectiveness of the fracturing weakening effect.
The capabilities of mining equipment and technology in China have been improving rapidly in recent years. Correspondingly, in the western part of the country, the mining heights of longwall faces in shallow-buried coal seams have shown an increasing trend, resulting in enhanced mining efficiency. However, the problems associated with the possible failure of the coal wall then increase and remain a serious difficulty, restricting safe and efficient mining operations. In the present study, the 12401 longwall face of the Shangwan Coal Mine, Inner Mongolia, China, with a mining height of 8.8 m, is taken as an example to study the mechanisms underlying failure phenomena of coal walls and their control methods. Our results show that the failure region inward of the longwall face is small in shallow-buried coal seams, and the damage degree of the exposed coal wall is low. The medium and higher sections of the coal wall display a dynamic failure mode, while the broken coal blocks, given their initial speed, threaten the safety of coal miners. A mechanical model was developed, from which the conditions for tensile failure and structural instability are deduced. Horizontal displacement in the lower part of the coal wall is small, where no tensile stress emerges. On the other hand, in the intermediate and higher parts of the coal wall, horizontal displacement is relatively large. In addition, tensile stress increases first with increasing distance from the floor and then decreases to zero. Experiments using physical models representing different mining heights have been carried out and showed that the horizontal displacement increases from 6 to 12 mm and load-bearing capacity decreases from 20 to 7.9 kN when the coal wall increases in height from 3 to 9 m. Furthermore, failure depth and failure height show an increasing trend. It is therefore proposed that a large initial support force, large maximum support force, large support stiffness, and large support height of a coal wall-protecting guard are required for the improved stability of high coal walls, which operate well in the Shangwan coal mine.
A multisignal nanosecond synchronous acquisition system to measure acoustic emission (AE) and electromagnetic radiation (EMR) generated during the process of loading and failure of coal and rock samples is established. The correlation between the energy of the AE and EMR signals and the loading stress of outburst coal-rock samples was studied, and the characteristics of the AE and EMR signals during the process of loading and fracturing the outburst coal and rock samples were analyzed. The results show that (1) before the failure of the outburst coal and rock samples, the fluctuation of the AE and EMR signals is the largest, with the same rising and falling trend, and the intensity is not strictly positively correlated, with the phenomenon of low EMR when the AE intensity is high; (2) the EMR and AE deviation degree and frequency exhibit a good response to coal and rock fracturing. The correlation between EMR and stress drop is stronger than that of AE, and the AE signal is richer than the EMR signal. The results show that it is feasible to develop combined AE and EMR early warning technology to improve the early forecasting accuracy of coal and gas outbursts.
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