In this paper the engineering performance of polyurethane (PUR) bonded aggregate were studied. The engineering performance, including compressive and flexural mechanical properties, void ratio, and coefficient of permeability were determined through laboratory tests. Moreover, the effects of two different curing conditions on the compressive strength properties of a PUR bonded aggregate were also evaluated. The compressive strengths of PUR bonded aggregates were found to be lower than that of conventional porous concrete, which is a commonly used cushion material. However, experimental results indicated a higher void ratio and coefficient of permeability, lower elasticity modulus, better toughness, and stronger adaptability to flexural deformation compared to porous concrete. Consequently, PUR bonded aggregate is a better solution than porous concrete when used as the cushion material of a geomembrane surface barrier for a high rock-fill dam.
An accurate description of composite geomembrane-cushion interface behavior is of great importance for stress-deformation analysis and stability assessment of geomembrane surface barrier of rock-fill dam. A series of direct shear tests were conducted to investigate the friction behaviors of interfaces between composite geomembrane and two different permeable cushion materials (crushed stones and polyurethane mixed crushed stones). The shear stress-displacement relationships of the two interfaces show different characteristics and were described by the nonlinear-elastic model and nonlinear-elastic perfectly plastic model, respectively. Then the two models were implemented into the Fast Lagrangian Analysis of Continua in Three Dimensions (FLAC3D) procedure correctly. By verification of a numerical example, numerical calculation results showed a good agreement with the theoretical solutions and test results.
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