Belt tearing is the main safety accident of belt conveyor. The main cause of tearing is the doped bolt and steel in the conveying belt. In this paper, the bolt and steel are identified as the Hazard source of tear. In this paper, bolt and steel are defined as the risk sources of tearing. Effective detection of the source of danger can effectively prevent the occurrence of conveyor belt tearing accidents. Here we use deep learning to detect the hazard source image. We improved on the SSD(Single Shot MultiBox Detector) model. Replace the original backbone network with an improved Shufflenet_V2, and replace the original position loss function with the CIoU loss function. Additionally, it compares this new approach to previous methods. The proposed model has surpassed other state-of-art methods with more than 94% accuracy. In addition, when deployed without GPU acceleration, the detection speed can reach 20fps. It can meet the requirements of real-time detection. The experimental results show that the proposed model can realize the online detection of hazard sources, so as to prevent longitudinal tearing of conveyor belt.
Coal production often involves a substantial presence of gangue and foreign matter, which not only impacts the thermal properties of coal and but also leads to damage to transportation equipment. Selection robots for gangue removal have garnered attention in research. However, existing methods suffer from limitations, including slow selection speed and low recognition accuracy. To address these issues, this study proposes an improved method for detecting gangue and foreign matter in coal, utilizing a gangue selection robot with an enhanced YOLOv7 network model. The proposed approach entails the collection of coal, gangue, and foreign matter images using an industrial camera, which are then utilized to create an image dataset. The method involves reducing the number of convolution layers of the backbone, adding a small size detection layer to the head to enhance the small target detection, introducing a contextual transformer networks (COTN) module, employing a distance intersection over union (DIoU) loss border regression loss function to calculate the overlap between predicted and real frames, and incorporating a dual path attention mechanism. These enhancements culminate in the development of a novel YOLOv71 + COTN network model. Subsequently, the YOLOv71 + COTN network model was trained and evaluated using the prepared dataset. Experimental results demonstrated the superior performance of the proposed method compared to the original YOLOv7 network model. Specifically, the method exhibits a 3.97% increase in precision, a 4.4% increase in recall, and a 4.5% increase in mAP0.5. Additionally, the method reduced GPU memory consumption during runtime, enabling fast and accurate detection of gangue and foreign matter.
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