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In this study, the effects of a boronizing treatment on the corrosion and wear behaviors of AISI 316L austenitic stainless steel (AISI 316L) were examined. The corrosion behavior of the boronized samples was studied via electrochemical methods in a simulation body fluid (SBF) and the wear behavior was examined using the ball-on-disk wear method. It was observed that the boride layer that formed on the AISI 316L surface had a flat and smooth morphology. Furthermore, X-ray diffraction analyses show that the boride layer contained FeB, Fe2B, CrB, Cr2B, NiB, and Ni2B phases. Boride layer thickness increased with an increasing boronizing temperature and time. The boronizing treatment also increased the surface hardness of the AISI 316L. Although there was no positive effect of the coating on the corrosion resistance in the SBF medium. Furthermore, a decrease in the friction coefficient was recorded for the boronized AISI 316L. As the boronizing temperature increased, the wear rate decreased in both dry and wet mediums. As a result, the boronizing treatment contributed positively to the wear resistance by increasing the surface hardness and by decreasing the friction coefficient of the AISI 316L.

Thermo-reactive diffusion chromizing followed by pulsed plasma nitriding were carried out on AISI 52100 and 8620 bearing steels. The chromized samples were pulse-plasma nitrided for 5 h at 500°C in various N 2-H 2 gas mixtures. The coated steels were characterized using scanning electron microscopy, X-ray diffraction and microhardness testing. The unlubricated wear behaviors of only chromized and duplex treated steels were investigated in ball-on-disc system tests at room temperature. X-ray diffraction patterns of the duplex treated samples containing H 2 indicated the formation of dominant CrN and Cr 2 N nitrides as well as the formation of Cr 3 C 2 and Cr 7 C 3 carbides. Gas mixtures in the plasma nitriding, which was performed after chromizing, have a significant influence on the wear rate of the duplex treated steels. The wear and friction tests showed that the lowest friction coefficient and wear rates were observed for the samples duplex treated in a 50%N 2 + 50%H 2 plasma. Conversely, the lowest wear resistance was observed on the samples duplex treated in a gas mixture of 75%N 2 + 25%H 2 , probably due to formation of a hard and brittle layer.

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In the present study, AISI 8620 steel was plasma paste borided by using various B 2 O 3 paste mixture. The plasma paste boriding process was carried out in a dc plasma system at temperatures of 973, 1023 and 1073 K for 2, 5 and 7 h in a gas mixture of 70% H 2-30% Ar under a constant pressure of 10 mbar. The properties of the boride layer were evaluated by optical microscopy, X-ray diffraction, Vickers micro-hardness tester and the growth kinetics of the boride layers. X-ray diffraction analysis of boride layers on the surface of the steel revealed FeB and Fe 2 B phases. Depending on temperature and layer thickness, the activation energies of boron in steel were found to be 124.7 kJ/mol for 100% B 2 O 3 .

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