Stockpile quantity monitoring is vital for agencies and businesses to maintain inventory of bulk material such as salt, sand, aggregate, lime, and many other materials commonly used in agriculture, highways, and industrial applications. Traditional approaches for volumetric assessment of bulk material stockpiles, e.g., truckload counting, are inaccurate and prone to cumulative errors over long time. Modern aerial and terrestrial remote sensing platforms equipped with camera and/or light detection and ranging (LiDAR) units have been increasingly popular for conducting high-fidelity geometric measurements. Current use of these sensing technologies for stockpile volume estimation is impacted by environmental conditions such as lack of global navigation satellite system (GNSS) signals, poor lighting, and/or featureless surfaces. This study addresses these limitations through a new mapping platform denoted as Stockpile Monitoring and Reporting Technology (SMART), which is designed and integrated as a time-efficient, cost-effective stockpile monitoring solution. The novel mapping framework is realized through camera and LiDAR data-fusion that facilitates stockpile volume estimation in challenging environmental conditions. LiDAR point clouds are derived through a sequence of data collections from different scans. In order to handle the sparse nature of the collected data at a given scan, an automated image-aided LiDAR coarse registration technique is developed followed by a new segmentation approach to derive features, which are used for fine registration. The resulting 3D point cloud is subsequently used for accurate volume estimation. Field surveys were conducted on stockpiles of varying size and shape complexity. Independent assessment of stockpile volume using terrestrial laser scanners (TLS) shows that the developed framework had close to 1% relative error.
Transportation agencies in northern environments spend a considerable amount of their budget on salt for winter operations. For example, in the state of Indiana, there are approximately 140 salt storage facilities distributed throughout the state and the state expends between USD 30 M and USD 60 M on inventory and delivery each year. Historical techniques of relying on visual estimates of salt stockpiles can be inaccurate and do not scale well for managing the supply chain during the winter or planning for re-supply during summer months. This paper describes the implementation of a portable pole mounted LiDAR system that can be used to inventory a large barn in under 15 min and describes how this system has been deployed over 90 times at 30 facilities. A quick and easy accuracy test, based upon conservation of volume, was used to provide an independent check on the system performance by repositioning portions of the salt pile. Those tests indicated stockpile volumes can be estimated with an accuracy of approximately 0.1%. The paper concludes by discussing how this technology can be permanently installed near the roof for systematic monitoring throughout the year.
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