In this study, a pilot-scale reactor was designed and compared using computational fluid dynamics (CFD) for a high-efficiency CO2 methanation reaction. The trends of the CO2 methanation catalyst efficiency at a pilot or industrial scale could be lower than those measured at the laboratory scale, owing to the flow of fluid characteristics. Therefore, the CO2 methanation reactor was designed based on the results of the CFD analysis to minimize the above phenomenon. Ni–Ce–Zr was used to manufacture a CO2 methanation catalyst in the form of pellets. The catalyst successfully produced about 43.3 Nm3/d of methane from the reactor. This result shows that CO2 methanation, which is known as an exothermic reaction, was stable at the pilot scale. It is believed that the self-supply of energy will be possible when this CO2 methanation technology is applied to industrial processes generating large amounts of CO2 and H2 from by-product gases.
BACKGROUND: Among the biomass conversion techniques of livestock manure, composting process is a method of decomposing organic matter through microorganisms, and converting it into fertilizer in soil. The aerobic composting process is capable of treating cow manure in large quantities, and produces greenhouse gas as CO 2 and N 2 O, although it has economical benefit. By using the activated rice hull biochar, which is a porous material, it was intended to mitigate the greenhouse gas emissions, and to produce the compost of which quality was high. Objective of this experiment was to estimate CO 2 and N 2 O emissions through composting process of cow manure with different cooperated biochar contents. METHODS AND RESULTS: The treatments of activated rice hull biochar were set at 0%, 5%, 10% and 15%, respectively, during composting cow manure. The CO 2 emission in the control was 534.7 L kg-1 , but was 385.5 L kg-1 at 15% activated rice hull biochar. Reduction efficiency of CO 2 emission was estimated to be 28%. N 2 O emission was 0.28 L kg-1 in the control, but was 0.03 L min-1 at 15% of activated rice hull biochar, estimating about 89% reduction efficiency. CONCLUSION: Greenhouse gas emissions during the composting process of cow manure can be reduced by mixing with 15% of activated rice hull biochar for eco-friendly compost production.
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