The reliability and safety of industrial equipments are one of the main objectives of companies to remain competitive in sectors that are more and more exigent in terms of cost and security. Thus, an unexpected shutdown can lead to physical injury as well as economic consequences. This paper aims to show the emergence of the Prognostics and Health Management (PHM) concept in the industry and to describe how it comes to complement the different maintenance strategies. It describes the benefits to be expected by the implementation of signal processing, diagnostic and prognostic methods in health-monitoring. More specifically, this paper provides a state of the art of existing signal processing techniques that can be used in the PHM strategy. This paper allows showing the diversity of possible techniques and choosing among them the one that will define a framework for industrials to monitor sensitive components like bearings and gearboxes.
A smartphone is a low-cost pocket wireless multichannel multiphysical data acquisition system: the use of such a device for noise and vibration analysis is a challenging task. To what extent is it possible to carry out relevant analysis from it? The Survishno conference, held in Lyon in July 2019, proposed a contest to participants based on this subject. Two challenges were proposed, wherein each a mute video showing an object moving/excited at different frequencies was provided. Due to the frequencies set and the video sampling characteristics, special effects occurred and are visible on both videos. From the first video, participants were asked to estimate the Instantaneous Angular Speed (IAS) of a rotating fan. From the second video, they were asked to perform the modal analysis of a cantilever beam. This paper gathers the interesting ideas proposed by the contestants and proposes a global method to solve these two problems. One major point of the paper might be the advantageous use of the rolling shutter effect, a well-known artefact of smartphone videos, to perform advanced mechanical analyses: the consideration of the unavoidable slight phase shift between the acquisition of each pixel opens up the possibility to perform a dynamic analysis at frequencies that are much higher than the video frame rate.
The modernization of industrial sectors involves the use of complex industrial systems and therefore requires condition based maintenance. This one aims at increasing the operational availability and reducing the life-cycle while increasing the reliability and life expectancy of industrial systems. This maintenance also called predictive maintenance is a part of an emerging philosophy called PHM ‘Prognostics and Health Management’. In this paper, the PHM will be emphasized on the existing diagnostic methods used for fault isolation and identification. This depicts an important part of the PHM as it exploits the data given by the signal-processing step and its output is treated by the prognostic part. The diagnostic is mainly classified in three categories that will be highlighted in this paper.
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