In this paper we propose a color-gradient lattice Boltzmann (LB) model for simulating two-phase flows with high density ratio and high Reynolds number. The model applies a multirelaxation-time (MRT) collision operator to enhance the stability of the simulation. A source term, which is derived by the Chapman-Enskog analysis, is added into the MRT LB equation so that the Navier-Stokes equations can be exactly recovered. Also, a form of the equilibrium density distribution function is used to simplify the source term. To validate the proposed model, steady flows of a static droplet and the layered channel flow are first simulated with density ratios up to 1000. Small values of spurious velocities and interfacial tension errors are found in the static droplet test, and improved profiles of velocity are obtained by the present model in simulating channel flows. Then, two cases of unsteady flows, Rayleigh-Taylor instability and droplet splashing on a thin film, are simulated. In the former case, the density ratio of 3 and Reynolds numbers of 256 and 2048 are considered. The interface shapes and spike and bubble positions are in good agreement with the results of previous studies. In the latter case, the droplet spreading radius is found to obey the power law proposed in previous studies for the density ratio of 100 and Reynolds number up to 500.

Droplet dynamics in microfluidic applications is significantly influenced by surfactants. It remains a research challenge to model and simulate droplet behaviour including deformation, breakup and coalescence, especially in the confined microfluidic environment. Here, we propose a hybrid method to simulate interfacial flows with insoluble surfactants. The immiscible two-phase flow is solved by an improved lattice Boltzmann colour-gradient model which incorporates a Marangoni stress resulting from non-uniform interfacial tension, while the convection–diffusion equation which describes the evolution of surfactant concentration in the entire fluid domain is solved by a finite difference method. The lattice Boltzmann and finite difference simulations are coupled through an equation of state, which describes how surfactant concentration influences interfacial tension. Our method is first validated for the surfactant-laden droplet deformation in a three-dimensional (3D) extensional flow and a 2D shear flow, and then applied to investigate the effect of surfactants on droplet dynamics in a 3D shear flow. Numerical results show that, at low capillary numbers, surfactants increase droplet deformation, due to reduced interfacial tension by the average surfactant concentration, and non-uniform effects from non-uniform capillary pressure and Marangoni stresses. The role of surfactants on the critical capillary number ($Ca_{cr}$) of droplet breakup is investigated for various confinements (defined as the ratio of droplet diameter to wall separation) and Reynolds numbers. For clean droplets, $Ca_{cr}$ first decreases and then increases with confinement, and the minimum value of $Ca_{cr}$ is reached at a confinement of 0.5; for surfactant-laden droplets, $Ca_{cr}$ exhibits the same variation in trend for confinements lower than 0.7, but, for higher confinements, $Ca_{cr}$ is almost a constant. The presence of surfactants decreases $Ca_{cr}$ for each confinement, and the decrease is also attributed to the reduction in average interfacial tension and non-uniform effects, which are found to prevent droplet breakup at low confinements but promote breakup at high confinements. In either clean or surfactant-laden cases, $Ca_{cr}$ first remains almost unchanged and then decreases with increasing Reynolds number, and a higher confinement or Reynolds number favours ternary breakup. Finally, we study the collision of two equal-sized droplets in a shear flow in both surfactant-free and surfactant-contaminated systems with the same effective capillary numbers. It is identified that the non-uniform effects in the near-contact interfacial region immobilize the interfaces when two droplets are approaching each other and thus inhibit their coalescence.

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Lattice Boltzmann method (LBM) is an effective tool for simulating the contact-line motion due to the nature of its microscopic dynamics. In contact-line motion, contact-angle hysteresis is an inherent phenomenon, but it is neglected in most existing color-gradient based LBMs. In this paper, a color-gradient based multiphase LBM is developed to simulate the contact-line motion, particularly with the hysteresis of contact angle involved. In this model, the perturbation operator based on the continuum surface force concept is introduced to model the interfacial tension, and the recoloring operator proposed by Latva-Kokko and Rothman is used to produce phase segregation and resolve the lattice pinning problem. At the solid surface, the color-conserving wetting boundary condition [Hollis et al., IMA J. Appl. Math. 76, 726 (2011)] is applied to improve the accuracy of simulations and suppress spurious currents at the contact line. In particular, we present a numerical algorithm to allow for the effect of the contact-angle hysteresis, in which an iterative procedure is used to determine the dynamic contact angle. Numerical simulations are conducted to verify the developed model, including the droplet partial wetting process and droplet dynamical behavior in a simple shear flow. The obtained results are compared with theoretical solutions and experimental data, indicating that the model is able to predict the equilibrium droplet shape as well as the dynamic process of partial wetting and thus permits accurate prediction of contact-line motion with the consideration of contact-angle hysteresis.

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Surfactants are widely used in many industrial processes, where the presence of surfactants not only reduces the interfacial tension between fluids but also alters the wetting properties of solid surfaces. To understand how the surfactants influence the droplet motion on a solid surface, a hybrid method for interfacial flows with insoluble surfactants and contact-line dynamics is developed. This method solves immiscible two-phase flows through a lattice Boltzmann colorgradient model and simultaneously solves the convection− diffusion equation for surfactant concentration through a finite difference method. In addition, a dynamic contact angle formulation that describes the dependence of the local contact angle on the surfactant concentration is derived, and the resulting contact angle is enforced by a geometrical wetting condition. Our method is first used to simulate static contact angles for a droplet resting on a solid surface, and the results show that the presence of surfactants can significantly modify surface wettability, especially when the surface is more hydrophilic or more hydrophobic. This is then applied to simulate a surfactantladen droplet moving on a substrate subject to a linear shear flow for varying effective capillary number (Ca e ), Reynolds number (Re), and surface wettability, where the results are often compared with those of a clean droplet. For varying Ca e , the simulations are conducted by considering a neutral surface. At low values of Ca e , the droplet eventually reaches a steady deformation and moves at a constant velocity. In either a clean or surfactant-laden case, the moving velocity of the droplet linearly increases with the moving wall velocity, but the slope is always higher (i.e., the droplet moves faster) in the surfactantladen case where the droplet exhibits a bigger deformation. When Ca e is increased beyond a critical value (Ca e,c ), the droplet breakup would happen. The presence of surfactants is found to decrease the value of Ca e,c , but it shows a non-monotonic effect on the droplet breakup. An increase in Re is able to increase not only droplet deformation but also surfactant dilution. The role of surfactants in the droplet behavior is found to greatly depend upon the surface wettability. For a hydrophilic surface, the presence of surfactants can decrease the wetting length and enables the droplet to reach a steady state faster; while for a hydrophobic surface, it increases the wetting length and delays the departure of the droplet from the solid surface.

In this work, we develop a two-phase lattice Boltzmann method (LBM) to simulate axisymmetric thermocapillary flows. This method simulates the immiscible axisymmetric two-phase flow by an improved color-gradient model, in which the single-phase collision, perturbation and recoloring operators are all presented with the axisymmetric effect taken into account in a simple and computational consistent manner. An additional lattice Boltzmann equation is introduced to describe the evolution of the axisymmetric temperature field, which is coupled to the hydrodynamic equations through an equation of state. This method is first validated by simulations of Rayleigh-Bénard convection in a vertical cylinder and thermocapillary migration of a deformable droplet at various Marangoni numbers. It is then used to simulate the thermocapillary migration of two spherical droplets in a constant applied temperature gradient along their line of centers, and the influence of the Marangoni number (Ca), initial distance between droplets (S 0), and the radius ratio of the leading to trailing droplets (Λ) on the migration process is systematically studied. As M a increases, the thermal wake behind the leading droplet strengthens, resulting in the transition of the droplet migration from coalescence to non-coalescence; and also, the final distance between droplets increases with M a for the non-coalescence cases. The variation of S 0 does not change the final state of the droplets although it has a direct impact on the migration process. In contrast, Λ can significantly influence the migration process of both droplets and their final state: at low M a, decreasing Λ favors the coalescence of both droplets; at high M a, the two droplets do not coalesce eventually but migrate with the same velocity for the small values of Λ, and decreasing Λ leads to a shorter equilibrium time and a faster migration velocity.

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