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Purpose This paper aims to analyse the behaviour of dune sand mortars with the addition of ceramic waste. The objective of improving the performance of these modified mortars was evaluated in terms of accelerated carbonation performance. Design/methodology/approach The effect of these recycled materials was studied in an experimental programme through several tests. The carbonation depth was determined using a classical phenolphthalein test. The mass fractions of Ca(OH)2 and CaCO3 were calculated using thermogravimetric analysis, water absorption occurring through capillary action and open porosity, and the mechanical characteristics were measured after subjecting the materials to wetting–drying cycles. Findings The results show that using ceramic waste provides better performance in terms of water absorption by capillary action, open porosity and carbonation penetration. Originality/value This research is a study of the incorporation of ceramic waste up to 10 per cent in dune sand mortar. The choice of using ceramic waste to produce dune sand mortars has benefits from economic, environmental and technical points of view and offers a possibility for improving the durability of mortars.

Purpose The purpose of this study is to fit an appropriate mathematical model to express response variables as functions of the proportions of the mixture components. One purpose of statistical modeling in a mixture experiment is to model the blending surface such that predictions of the response for any mixture component, singly or in combination, can be made empirically. Testing of the model adequacy will also be an important part of the statistical procedure. Design/methodology/approach A series of mortar using air lime, marble and ceramic sanitary waste aggregates were prepared for statistically designed combinations. The combinations were designed based on the mixture-design concept of design of experiments; this mortar is often used as a filler material in restoration projects. The aim of this work is to find an optimal composition of a paste for the manufacture of air lime mortar with ceramic and marble waste. This investigation aims to recommend mix design for air lime-based mortar, by optimizing the input combination for different properties, and to predict properties such as mechanical strength, thermogravimetric and x-ray diffraction analysis with a high degree of accuracy, based on a statistical analysis of experimental data. Findings This paper discusses those mortar properties that architects, contractors and owners consider important. For each of these properties, the influence of ceramic and marble waste in the air lime mortar is explored. The flexibility of lime-based mortars with waste materials to meet a wide range of needs in both new construction and restoration of masonry projects is demonstrated. Originality/value The objective of the present investigation is to recommend mixture design for air lime mortar with waste, by optimizing the input combination for different properties, and to predict properties such as compressive strength, flexural strength with a high degree of accuracy, based on the statistical analysis of experimental data. The authors conducted a mixture design study that takes into account dependent parameters such as the constituents of our air lime-based mortar where we have determined an experiment matrix to which we have connected the two responses, namely, compressive and flexural strength. By introducing the desirability criteria of these two responses, using JMP software, we were able to obtain a mixture optimal for air lime mortar with ceramic and marble waste.

Purpose By its high fluidity, great deformability and rheological stability, the self-compacting mortar (SCM) is capable of ensuring the ability to be easily implemented without vibration. However, its formulation requires a large volume of fine materials with a high dosage of cement, which is necessary to ensure adequate workability and mechanical strengths, which is necessary to allow its flow. Current environmental considerations encourage reducing the production of cement, it is essential to use additions to replace the cement, because of their great availability and their moderate price. On another side, their use contributes to an economic sort to solve the problems related to the environment. Design/methodology/approach The formulations and characteristics of SCM made with two types of mineralogical sources (silica and limestone) were investigated. Different materials were used separately and in binary combinations; silica river sand (SRS), limestone quarry sand (LQS), silica fillers (SF) and limestone fillers (LF). The formulation starts with the self-compacting pastes (SCPs) then the SCMs at the SRS and the LQS whose the cement is partially replaced by volume contents of SF and LF with 15%, 30% and 45%. Findings The results obtained prove that the incorporation of LQS instead of SRS has a negative effect on the fluidity and deformability and a positive effect on the mechanical strengths of SCM. In addition, the incorporation of the SF and LF reduces the need for water and the saturation dose of superplasticizer in the pastes. Thus, the addition of the SF and LF in specific voluminal contents (15% SF and 30% LF) in the binder can have a beneficial effect on the parameters of the workability and the mechanical strengths of SCM. These results are very interesting to aspects such as technological, economic and environmental. Originality/value Influence of the different type of sands and fillers in improvements the properties of SCM made from various mineralogical sources.