The article substantiates the need to test performance capability and effectiveness of a steam boiler in the new conditions under any changes in the regenerative heating circuit of the feed water in a steam turbine plant. Such changes may include: the displacement of steam extractions onto high pressure feed water heaters by the sun, by heat from biomass or garbage burning, or by steam from third-party sources. For this purpose we have developed a mathematical model of the steam boiler TGM-94 from steam turbine installation K-150-130. The model was created with Boiler Designer program. Verification of the calculated and experimental data provided by Krasnodar TTP showed sufficient convergence in both the steam-water and gas paths. We observed differences in the following temperatures: feed water temperature after the first stage of the economizer, flue gases and air temperature at the inlet to the furnace. The maximum difference between calculation and experiment here is 6 °C. We studied the boiler operation at a variable load, but with a constant temperature of the feed water equal to the nominal value of 230 °C. It was shown that in order to work in this mode, and in order to maintain the superheat temperature of the primary and secondary steam, it is necessary to turn on the flue gas recirculation smoke exhausters. We studied the operation of the boiler at a reduced feed water temperature. It turned out that such work leads to a decrease in steam production, if we keep the fuel consumption unchanged. In the case of sustaining steam production, it is required to assess the temperature state of the heating surfaces additionally due to a significant increase in the superheat temperature of both the primary and secondary steam.
We attempt to solve the problem of displacing high-temperature steam bleeding in a steam turbine plant at the first regenerative heater after intermediate overheating. This can be achieved when the thermal power plant contains heterogeneous equipment, in particular, a steam turbine and combined cycle power units. The authors proposed an energy-efficient scheme for the joint operation of steam turbine unit and steam-turbine part of a combined cycle plant with the displacement of high-temperature steam onto the high-pressure feed heater (HPFH 2) using the dry steam from the medium-pressure drum of the waste boiler in order to increase the upper limit of the power plant’s control range. For this research, Nevinnomyssk TPP was selected as one of the main energy facilities of the Unified Energy System of Southern Russia. We studied the joint operation of the steam turbine unit K-160-130 and the combined cycle plant CCP-410 manufactured by Siemens, Germany. We developed the methodology and calculated the energy efficiency of the new power plant operation scheme. According to the calculation results, the total increase in power amounted to 6.03 MW, while there was an increase in electrical gross efficiency by 0.64%. An assessment of the economic effect of the applied solution for the conditions of the Nevinnomyssk TPP demonstrated that the annual increase in net profit will amount to 14.47 million rubles, and the payback period of investments is 4.2 months.
The article contains the reconstruction results of the M701F4 gas turbine unit of the Krasnodar TPP, where it has been in operation since 2011. In May 2019, it was overhauled with the replacement of the gas turbine working blades. In the first two rows, the blades of a new design were used. This allowed reducing the air flow for cooling and forcing the combustion chamber. For research we obtained archival indicators of a standard automation system. They were selected for the periods of operation, which lasted from June 2018 until the moment of major repairs (May 2019) and from June 2019 to January 2020. Data processing was carried out in accordance with State Standard R 55798-2013 (ISO 2314: 2009). The study showed that the reconstruction led to an increase in maximum capacity in the entire range of outdoor temperatures. Under normal conditions and standard air temperature at the compressor inlet equal to +15 °C, there is an increase by 14.4 MW or by 4.6%. The temperature of the combustion products also increased, the increase was about 15 °C in the range of outdoor temperatures from +5.6 to + 20.0 °C. The change in the consumption of combustion products is insignificant. We also estimated an increase in the efficiency of electricity generation. It is at the level of 0.5%.
The article describes a new way to increase the technical maximum load of Krasnodar CHPP. It involves the joint operation of block part turbo generators and additionally installed backpressure turbine with the displacement of steam extraction to high pressure regenerative heaters. We provided a detailed overview of the power plant equipment. We calculated the effectiveness of joint operation and shutdown of the high pressure feed water heater (HPFH) 1, 2. It showed that when implementing the proposed technical solution, the power increase in the technical maximum mode for each unit amounted to 7.8 MW. The total increase in the power plant is 43.6 MW. The joint operation scheme allows to increase the technical maximum of the power plant with higher energy efficiency: the specific consumption of reference fuel for electricity generation is 4 g r.f./kW*h, lower than when the HPFH 1, 2 is turned off. The economic effect of the applied solution was estimated for Krasnodar CHPP conditions. It was shown that the annual increase in net profit amounted to 33.7 million rubles, and the payback period of investments is 4.7 years.
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