This study investigatedmicrostructural evolution, phase transformation and magnetic behavior of additively manufactured magnetic shape memory alloy foam. Pre-alloyed angular Ni-Mn-Ga ball-milled powderwasbinder jet printed and sintered at 1020 °C for 4 h in both vacuum and argon atmospheres. Porosity of the manufactured foams was studied using micro-computed x-ray tomography and it was found that the relative density of the sintered parts wasabout50-60%. In the printed sample that was sintered in argon, electron microscopy with elemental analysis showed no compositional gradient. X-ray diffraction indicated that 10M modulated martensite was present in the pre-alloyed powder as well asthe sample sintered in argon. Differential scanning calorimetry and thermomagnetic results showed that martensitic transformation of the sample sintered in argon wasat 34 °C, while barely detectable in the sample sintered in vacuum.Saturation magnetization of the printed sample sintered in argon atmosphere was around 68.4Am 2 /kg.Production of a magnetic shape memory alloy by printing would enablecomplexshaped elements for demanding applications, and intentionally including porosity could allow these polycrystals to exhibit the magnetic shape memory effect. Therefore, a facile method for sintering of Ni-Mn-Ga printed parts has been presented for the first time.
Powder bed binder jet printing (BJP) is an additive manufacturing method in which powder is deposited layer-by-layer and selectively joined in each layer with binder. The data presented here relates to the characterization of the as-received feedstock powder, BJP processing parameters, sample preparation and sintering profile (“Effect of solutionizing and aging on the microstructure and mechanical properties of powder bed binder jet printed nickel-based superalloy 625” (A. Mostafaei, Y. Behnamian, Y.L. Krimer, E.L. Stevens, J.L. Luo, M. Chmielus, 2016) [1], “Powder bed binder jet printed alloy 625: densification, microstructure and mechanical properties” (A. Mostafaei, E. Stevens, E. Hughes, S. Biery, C. Hilla, M. Chmielus, 2016) [2]). The data presented here relates to the characterization of the as-received feedstock powder, BJP processing parameters, sample preparation and sintering profile. Effect of post heat treatments including solutionizing and aging on the microstructure and mechanical properties of powder bed binder jet printed nickel-based superalloy 625 were compared to that of sintered samples.
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