This paper presents a sub-6 GHz cost-effective wideband dual-polarized plane wave generator (PWG) design for 5G base station (BS) over-the-air (OTA) test. The proposed nonuniform PWG design is composed of 256 elements and has a dimension of 1.7 m×1.7 m. Several novel strategies are proposed and implemented to reduce the cost and complexity. To reduce feeding network complexity and mutual coupling among PWG elements, a novel tapered amplitude-only excitation method (i.e. with the same relative phase excitations among all PWG elements) is proposed. To reduce the number of channels in the phase and amplitude control network, a 4-element subarray is applied. Furthermore, wideband PWG element design and non-uniform configuration are applied to support for ultra-wideband operations from 2 GHz to 5 GHz. The proposed PWG design is numerically simulated and experimentally validated. A cylindrical quiet zone of a diameter of 0.9 m and a depth of 0.9 m, with 2.1 m distance to the PWG, is achieved in the measurement for the considered bandwidth, with typical peak-to-peak (PP) E-field amplitude and phase variations less than ±1.25 dB and ±7.5º, respectively, which demonstrated its effectiveness and robustness.
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