In this study, three different biological methods—a conventional activated sludge (CAS) system, membrane bioreactor (MBR), and moving bed biofilm reactor (MBBR)—were investigated to treat textile wastewater from a local industry. The results showed that technically, MBR was the most efficient technology, of which the chemical oxygen demand (COD), total suspended solids (TSS), and color removal efficiency were 91%, 99.4%, and 80%, respectively, with a hydraulic retention time (HRT) of 1.3 days. MBBR, on the other hand, had a similar COD removal performance compared with CAS (82% vs. 83%) with halved HRT (1 day vs. 2 days) and 73% of TSS removed, while CAS had 66%. Economically, MBBR was a more attractive option for an industrial-scale plant since it saved 68.4% of the capital expenditures (CAPEX) and had the same operational expenditures (OPEX) as MBR. The MBBR system also had lower environmental impacts compared with CAS and MBR processes in the life cycle assessment (LCA) study, since it reduced the consumption of electricity and decolorizing agent with respect to CAS. According to the results of economic and LCA analyses, the water treated by the MBBR system was reused to make new dyeings because water reuse in the textile industry, which is a large water consumer, could achieve environmental and economic benefits. The quality of new dyed fabrics was within the acceptable limits of the textile industry.
Membrane bioreactor (MBR) is one of the advanced treatment technologies used in industrial wastewater treatment due to its various advantages over conventional biological processes. Recently, the application of MBR in treatment of textile wastewater has increased significantly with an effective removal of contaminants. Moving bed bioreactor (MBBR) has been efficiently used for the treatment of different municipal and industrial wastewater during the last decades and it is a relatively novel and effective technology applied for textile wastewater treatment. This review paper presents the situation of MBR and MBBR technology for textile wastewater purification under different conditions and collates results of previous studies during the past years about MBR and MBBR treatment technologies used in textile processes. Both of these two technologies have shown their efficiency but they still have problems in textile wastewater treatment. To this end, MBR-MBBR hybrid system could be an attractive solution for dyeing water purification because of the high efficiency and low consumption of energy and space.
A hybrid Moving Bed Biofilm Reactor—Membrane Bioreactor (MBBR-MBR) was developed for the treatment of wastewater from a Spanish textile company. Compared with conventional activated sludge (CAS) treatment, the feasibility of this hybrid system to reduce economic and environmental impact on an industrial scale was conducted. The results showed that, technically, the removal efficiency of COD, TSS and color reached 93%, 99% and 85%, respectively. The newly dyed fabrics performed with the treated wastewater were qualified under the standards of the textile industry. Economically, the values of Capital Expenditure (CAPEX) calculated for the hybrid MBBR-MBR system are profitable because of the reduction in Operational Expenditure (OPEX) when compared with CAS treatment, due to the lower effluent discharge tax thanks to the higher quality of the effluent and the decolorizing agent saved. The result of Net Present Value (NPV) and the Internal Rate of Return (IRR) of 18% suggested that MBBR-MBR is financially applicable for implantation into the industrial scale. The MBBR-MBR treatment also showed lower environmental impacts than the CAS process in the life cycle assessment (LCA) study, especially in the category of climate change, thanks to the avoidance of using extra decolorizing agent, a synthetic product based on a triamine.
A laboratory‐scale pilot plant of moving bed biofilm reactor coupled with membrane bioreactor (MBBR‐MBR) was studied with regard to wastewater treatment in the textile industry, and the reuse feasibility of treated water was investigated. The pilot plant comprised two connected parts: an aerobic tank filled with carriers and a submerged membrane tank. The MBBR‐MBR system reduced the hydraulic retention time to 1 day, which is very promising compared with conventional biological treatment in the textile industry. The removal efficiency of chemical oxygen demand reached 93%, which is almost the maximum for a biological process treating this type of wastewater, as well as the colour removal performance, which achieved 85%. Additionally, 99% of total suspended solids were removed due to filtration. Furthermore, new dyeing processes reusing the treated water were performed. The quality of the new dyed fabrics with treated water was compared with reference fabrics. Colour differences between new dyed fabrics and reference fabrics were found to be within the general requirement of the textile industry (ΔECMC(2:1) < 1). The reuse of treated water in new dyeing processes is beneficial both for the industry and for the environment, because the textile sector is an intensive water consumer during both the dyeing and finishing processes.
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