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Advancement of sensing systems, soft robotics, and point-of-care testing requires the development of highly efficient, scalable, and cost-effective physical sensors with competitive and attractive features such as high sensitivity, reliability, and preferably reversible sensing behaviors. This study reports a highly sensitive and reliable piezoresistive strain sensor fabricated by one-step carbonization of the MoS2-coated polyimide film to obtain MoS2-decorated laser-induced graphene. The resulting three-dimensional porous graphene nanoflakes decorated with MoS2 exhibit stable electrical properties yielding a reliable output for longer strain/release cycles. The sensor demonstrates high sensitivity (i.e., gauge factor, GF ≈1242), is hysteresis-free (∼2.75%), and has a wide working range (up to 37.5%), ultralow detection limit (0.025%), fast relaxation time (∼0.17 s), and a highly stable and reproducible response over multiple test cycles (>12 000) with excellent switching response. Owing to the outstanding performances of the sensor, it is possible to successfully detect various subtle movements ranging from phonation, eye-blinking, and wrist pulse to large human-motion-induced deformations.

Wearable lactate sensors for sweat analysis are highly appealing for both the sports and healthcare fields. Electrochemical biosensing is the approach most widely used for lactate determination, and this technology generally demonstrates a linear range of response far below the expected lactate levels in sweat together with a high influence of pH and temperature. In this work, we present a novel analytical strategy based on the restriction of the lactate flux that reaches the enzyme lactate oxidase, which is immobilized in the biosensor core. This is accomplished by means of an outer plasticized polymeric layer containing the quaternary salt tetradodecylammonium tetrakis(4-chlorophenyl) borate (traditionally known as ETH500). Also, this layer prevents the enzyme from being in direct contact with the sample, and hence, any influence with the pH and temperature is dramatically reduced. An expanded limit of detection in the millimolar range (from 1 to 50 mM) is demonstrated with this new biosensor, in addition to an acceptable response time; appropriate repeatability, reproducibility, and reversibility (variations lower than 5% for the sensitivity); good resiliency; excellent selectivity; low drift; negligible influence of the flow rate; and extraordinary correlation (Pearson coefficient of 0.97) with a standardized method for lactate detection such as ion chromatography (through analysis of 22 sweat samples collected from 6 different subjects performing cycling or running). The developed lactate biosensor is suitable for on-body sweat lactate monitoring via a microfluidic epidermal patch additionally containing pH and temperature sensors. This applicability was demonstrated in three different body locations (forehead, thigh, and back) in a total of five on-body tests while cycling, achieving appropriate performance and validation. Moreover, the epidermal patch for lactate sensing is convenient for the analysis of sweat stimulated by iontophoresis in the subjects’ arm, which is of great potential toward healthcare applications.

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