A precision reducer with a high ratio and a small size is essential for precise control of the position of a robotic arm. The rotate vector (RV) is a reducer widely applied in robotic joints. However, its complex structure, over-positioning and difficult assembly restrict its application industrial robots. Herein, a novel abnormal cycloidal gear (ACG) reducer is proposed. In comparison to the RV reducer, the proposed reducer has the characteristics of compact structure, less over-positioning and high ratio. The compound tooth profile of “epicycloid-involute hypocycloid” is used as the driving teeth for improving the performance of the reducer. The operating principle, mechanism design and reduction ratio of the proposed reducer is investigated, and the design method of the ACG tooth profile is also introduced. A dynamic characteristic model is established to verify the correctness of the design method of the reducer. A prototype of the ACG reducer is fabricated by using the computer numerical control (CNC) machining technology. Results show that the ACG reducer is capable to cover a wide range of reduction ratios with a simple mechanism. The numerical and theoretical results are in agreement, which depict the structural feasibility and correctness of the design method of the reducer. The adaptation of the ACG tooth profile as the driving teeth helps in improving the performance of the reducer.
Sliding on gear teeth working surfaces has negative effects on the performances of gears, such as tooth surface wear, pitting, etc. In order to reduce the gear sliding during high speed and heavy load, a new type of pure rolling gear, named as an asymmetric logarithmic spiral gear, is designed referring to the characteristics of the Issus planthopper gear. To explore the meshing principle of this kind of gear, the equations of the teeth surfaces, their working lines, and contact lines are all derived. Then, the tooth profile parameters and slip rate are calculated. To ensure accurate gear engagement, the gear interferences are analyzed to build the gear models. Subsequently, the gear is performed to simulate its working condition by the finite element method. Furthermore, the results are compared with that of the pure rolling single arc gear. As a result, the asymmetric logarithmic spiral gear behaviors less contact and bending stresses than the pure rolling single arc gear under the same work condition.
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