During the development of a CN Ⅵ light vehicle equipped with a GDI gasoline engine, the phenomenon of high PN appeared. In response to the operating conditions of the engine running in the WLTC cycle, a corresponding SOI sweep was performed on the dyno bench. The PN emissions of the engine has reduced by optimizing of SOI. The results show that when the SOI is sufficiently advanced, the oil film formed by the collision of the spray and the piston causes the PN emissions to increase significantly. In order to avoid the deterioration of the PN emissions, the SOI should be appropriately postponed. In the low load conditions, it is more appropriate to calibrate the SOI at 295°CA and 290°CA. In the medium speed area, it is more suitable to set it at 300°CA or later. The SOI in the higher speed area can be slightly advanced if necessary. And the impact of SOI on fuel consumption is more obvious at low speeds, but it is not obvious at the conditions of medium to high loads and speeds.
The gasoline compression ignition (GCI) is deemed to be one of the effective ways to achieve efficient and clean combustion. However, the low in-cylinder temperature under idle and low-load conditions leads to certain problems, such as difficulties in the ignition and unstable combustion. In this paper, based on a refitted single-cylinder diesel engine, the combustion stability of the GCI mode under idling speed and low-load conditions was studied. The combustion stability and thermal efficiency were improved by adjusting the intake temperature, the coolant temperature and the injection strategy. During the test, the engine speed was set to 800 rpm at the idle condition and 1300 rpm at the low-load condition, and the gross indicated mean effective pressure was 5.5 bar. The injection mode of the fuel was direct injection with one injector. The results indicated that when the injection timing was −15°CA ATDC, and the intake temperature was increased from 50°C to 60°C under the idle condition; the gross indicated thermal efficiency (ITEg) was 39.7%, an increase of 8.5%. Under the low-load condition, increasing the coolant temperature can improve the combustion stability. Specifically, when the coolant temperature was increased from 70°C to 90°C and the injection timing was −27°CA ATDC, an ITEg of 52.1% can be realized.
Production Vehicle Evaluation (PVE) test mainly verifies the functionality of OBD system. PVE J2 test needs to verify the diagnostic mechanism for all the diagnostic Trouble Codes (DTC). While the design of fault simulation method is one of the technical difficulties of the whole PVE test. Due to the late start of PVE in China, test methods and technical skills are inadequate. This paper elaborates the failure monitoring principle and diagnosis mechanism of OBD system in detail,systematically introduces the PVE methods and J1, J2, J3 test procedures, studies and analyses the types of OBD malfunction and various fault simulation methods,finally forms a set of PVE test specifications.
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