Radial flow variable nozzle turbine (VNT) enables better matching between a turbocharger and engine and can improve the engine performance as well as decrease the engine emissions, especially when the engine works at low-end operation points. With increased nozzle loading, stronger shock wave and clearance leakage flow may be generated and consequently introduces strong rotor–stator interaction between turbine nozzle and rotor, which is a key concern of rotor high-cycle fatigue (HCF) failure. With the purpose of developing a low shock wave intensity turbine nozzle, the influence of grooved vane on the shock wave characteristics is investigated in the present paper. A Schlieren visualization experiment was first carried out on a linear turbine nozzle with smooth surface and the behavior of the shock wave was studied. Numerical simulations were also performed on the turbine nozzle. Guided by the visualization and numerical simulation, grooves were designed on the nozzle surface where the shock wave was originated and numerical simulations were performed to investigate the influence of grooves on the shock wave characteristics. Results indicate that for a smooth nozzle configuration, the intensity of the shock wave increases as the expansion ratios increase, while the onset position is shifted downstream to the nozzle trailing edge. For a nozzle configuration with grooved vane, the position of the shock wave onset is shifted upstream compared to the one with a smooth surface configuration, and the intensity of the shock wave and the static pressure (Ps) distortion at the nozzle vane exit plane are significantly depressed.
In order to effectively weaken the leakage flow and shock intensity of traditional “swing” type guide vanes in a variable nozzle turbine, a new flow control device named the “split sliding guide vane” (SSGV) is studied in the present work. Steady and unsteady calculations were carried out on both the SSGV and base model at 10%, 40%, and 100% open positions. The shock test was performed to verify the accuracy of the numerical method. The results showed that at 10%, 40%, and 100% open positions, the leakage flow of the SSGV was 43%, 51%, and 40% of that of the base model, respectively. When 10% open, the turbine efficiency increased by 12%, compared with the base model, since the SSGV could effectively inhibit the clearance leakage flow. Due to the increased distance between the rotor and guide vane, the shock intensity of the SSGV was only 52% of that of the base model when 40% was open. The SSGV could reduce the static pressure loss on the guide vane pressure surface, but for the guide vane suction surface, the static pressure distribution appeared in a “W” shape due to the influence of the vane profile. Finally, the flow in the rotor was studied, which showed that the weakening of the shock and reduction of the clearance leakage flow in the guide vane were also beneficial for the strength of downstream rotor blades.
Radial flow Variable Nozzle Turbine (VNT) enables better matching between a turbocharger and engine, and can improve the engine performance as well as decrease the engine emissions, especially when the engine works at low-end operation points. With increased nozzle loading, stronger shock wave and clearance leakage flow may be generated. The shock wave consequently introduces strong rotor-stator interaction between turbine nozzle and impeller, which is also a key concern of impeller high cycle fatigue failure. With the purpose of developing a shock wave free or low shock wave intensity turbine nozzle, the influence of grooved vane on the shock wave characteristics is investigated in present paper. A Schlieren visualization experiment was first carried out on a linear turbine nozzle with smooth surface and the behavior of the shock wave was studied. Numerical simulations were also performed on the turbine nozzle. The predicted shock wave shape, position and intensity were compared against the Schlieren images. Guided by the visualization and numerical simulation, grooves were designed on the nozzle surface where the shock wave was originated and numerical simulations were performed to investigate the influence of grooves on the shock wave characteristics. Results indicate that for a smooth nozzle configuration, the intensity of the shock wave increases as the expansion ratios increase, while the onset position is shifted downstream to the nozzle trailing edge. For a nozzle configuration with grooved vane, the position of the shock wave onset is shifted upstream compared to the one with a smooth surface configuration, and the intensity of the shock wave as well as the static pressure distortion at the nozzle vane exit plane are significantly depressed.
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