The aluminum oxide inclusions in SWRS82B steel seriously affect the drawing performance of the steel strand. In this study, the influence of different additions of cerium (within the range of 0–0.034%) on the composition, morphology, size, number, and distribution of alumina inclusions was studied by scanning electron microscope and energy spectrum analyzer. The evolution of the composition of inclusions with different cerium additions was calculated based on classical thermodynamics and Factsage software calculation. The thermodynamic calculated results were consistent with the experimental results. It indicates that the modification route of Al2O3 inclusions in SWRS82B steel by increased cerium additions is as follows: Al2O3 → Ce2S3 + CeAlO3 + Ce2O2S + Al2O3 → Ce2S3 + CeAlO3 + Ce2O2S/Ce2S3 + Ce2O2S → Ce2S3 + Ce2O2S. Besides, when the amount of cerium is in the range of 0.023% to 0.030%, CeAlO3 inclusions gradually disappear. The best characteristics of inclusions in this study were obtained in experimental samples with cerium addition of 0.023%, in which the minimum size of inclusions is in the range of 3.52–4.84 μm and mostly uniform distribution. Finally, the mechanism on the modification by cerium was discussed based on the composition evolution of inclusion during solidification with Factsage calculation and experimental results. The compositions of inclusions were also analyzed based on the inclusion evolution model.
The aim of the experiment in this work is to modify the Al2O3 inclusions in high-carbon hard wire steel by magnesium treatment. The general evolution process of inclusions in steel is: Al2O3 → MgO·Al2O3(MA) → MgO. The unreacted core model was used to study the modification process of inclusions. The results show that the complete modification time (tf) of inclusions is significantly shortened by the increase of magnesium content in molten steel. For Al2O3 inclusions with radius of 1 μm and Mg content in the range of 0.0005–0.0055%, the modification time of Al2O3 inclusions to MA decreased from 755 s to 25 s, which was reduced by 730 s. For Al2O3 inclusions with a radius of 1.5 μm and Mg content in the range of 0.001–0.0035%, the Al2O3 inclusions were completely modified to MgO inclusions from 592 s to 55 s. The Mg content in the molten steel increased 3.4-fold, and the time for complete modification of inclusions was shortened by about 10-fold. With the increase of Al and O content in molten steel, the complete modification time increased slightly, but the change was small. At the same time, the larger the radius of the unmodified inclusion is, the longer the complete modification time is. The tf of Al2O3 inclusions with a radius of 1 μm when modified to MA is 191 s, and the tf of Al2O3 inclusions with a radius of 2 μm when modified to MA is 765 s. According to the boundary conditions and the parameters of the unreacted core model, the MgO content in inclusions with different radius is calculated. The experimental results are essentially consistent with the kinetic calculation results.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.
hi@scite.ai
10624 S. Eastern Ave., Ste. A-614
Henderson, NV 89052, USA
Copyright © 2024 scite LLC. All rights reserved.
Made with 💙 for researchers
Part of the Research Solutions Family.