There is a high iron content in nickel slag that mainly exists in the fayalite phase. Basic oxide can destroy the stable structure of fayalite which is beneficial to the treatment and comprehensive utilization of nickel slag. The research was based on the composition of the raw nickel slag, taking the CaO-SiO2-FeO-MgO system as the object and CaO as a modifier. The effect of basicity on the melting characteristics, viscosity and structure of the CaO-SiO2-FeO-MgO system was studied. The relationship between the viscosity and structure of the CaO-SiO2-FeO-MgO system was also explored. The results show as follows: (1) When the basicity is lower than 0.90, the primary phase of the slag system is olivine phase. When the basicity is greater than 0.90, the primary phase of the slag system transforms into monoxide. When the basicity is 0.90, olivine and monoxide precipitate together as the temperature continues to decrease. At the same time, the liquidus temperature, softening temperature, hemispherical temperature, and flow temperature all reach the lowest value. (2) With the increase of basicity, the critical viscosity temperature of the CaO-SiO2-FeO-MgO system decreases first and then increases. Critical viscosity temperature is the lowest at the basicity of 0.90, which is 1295 °C. (3) When the slag system is heterogeneous, the viscosity of the molten slag increases rapidly because of the quantity of solid phase precipitated from the CaO-SiO2-FeO-MgO system. (4) When the slag system is in a homogeneous liquid phase, the molar fraction of O0 decreases with the increase of basicity and the mole fraction of O−, and O2− increases continuously at the basicity of 0.38~1.50. The silicate network structure is gradually depolymerized into simple monomers, resulting in the degree of polymerization, and the viscosity, being reduced. The mole fraction of different kinds of oxygen atoms is converged to a constant value when the basicity is above 1.20.
The effects of CeO2 on the microstructure and synthesis mechanism of Al-Ti-C alloy were investigated by quenching experiment method, while using Al powder, Ti powder, graphite powder, and CeO2 powder as main raw materials. The results showed that the addition of CeO2 was favorable for promoting the formation of TiC particles in Al-Ti-C systems. With CeO2 contents increasing, the distribution of TiC particles were more homogeneous, and the rare earth phase Ti2Al20Ce was formed. CeO2 had little effect on the synthesis of Al3Ti particles in Al-Ti-C systems, but had a significant effect on the synthesis of TiC particles. In the Al-Ti-C system, TiC is mainly formed by the reaction of dissolved [Ti] and solid C in the melt. While in the Al-Ti-C-Ce system, CeO2 reacts with C and O2 to form CeC2 firstly, and then CeC2 reacts with dissolved [Ti] to form TiC. Based on thermodynamic calculation and microstructure analysis in the process of reaction, a macroscopic kinetic model of Al-Ti-C-Ce system reactions was proposed in this paper.
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