The formation mechanism of the cold-rolled strip shape with high tension was studied. An advanced method to calculate the allowable variation of strip transverse profiles was established by the strip buckling criterion, which can be more properly used in cold rolling. With this method, the aim allowable variation of the product strip transverse profile and the required transverse profile range of incoming strips can be reached. Besides, this method has been successfully applied in a domestic tandem cold mill, and the transverse profile range of incoming strips suggested with this method is more practicable and complete. Consequently, the good performance is acquired.
Calendering is a crucial process in the manufacturing of lithium-ion battery electrodes. However, this process introduces several challenges to the current collector, including uneven stress distribution, stress concentration, and plastic pits, which ultimately impact electrode consistency and safety. It is important to note that the load exerted on the current collector during calendering cannot be determined solely through experimental means. Moreover, due to the extremely thin nature of the current collector, there is a size effect problem. To address these issues, this study establishes a lithium-ion battery cathode model based on real experimental data and conducts a numerical simulation of the calendering process. By obtaining the load applied to the current collector and incorporating it into the crystal plasticity model, we investigate the mechanical behavior of the current collector at the crystal level during calendering. The results demonstrate that the lithium battery cathode collectors undergo plastic deformation during calendering. Furthermore, current collectors with a smaller number of grains exhibit a more pronounced stress concentration zone, and their stress levels are highly sensitive to the crystal direction. The maximum stress fluctuation range can reach approximately 100 MPa. Conversely, current collectors with a greater number of grains exhibit a more uniform stress distribution during calendering and are less sensitive to the crystal orientation. Their stress levels remain stable within a smaller range, approximately 20 MPa. These findings justify and emphasize the importance of investigating the current collector at the microscopic level, thereby providing valuable research insights for the field of calendering.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.