Herein, micron-sized silver particles were prepared using the chemical reduction method by employing a Y-type microjet reactor, silver nitrate as the precursor, ascorbic acid as the reducing agent, and gelatin as the dispersion at room temperature (23 °C ± 2°C). Using a microjet reactor, the two reaction solutions collide and combine outside the reactor, thereby avoiding microchannel obstruction issues and facilitating a quicker and more convenient synthesis process. This study examined the effect of the jet flow rate and dispersion addition on the morphology and size of silver powder particles. Based on the results of this study, spherical and dendritic silver particles with a rough surface can be prepared by adjusting the flow rate of the reaction solution and gelatin concentration. The microjet flow rate of 75 mL/min and the injected gelatin amount of 1% of the silver nitrate mass produced spherical ultrafine silver particles with a size of 4.84 μm and a tap density of 5.22 g/cm3.
In this paper, micro-size spherical silver particles were prepared by using a wet-chemical reduction method. The silver particles were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD) and a laser particle-size analyzer. The results indicate that different types and the content of surfactants can be used to prevent the accumulation, and control the morphology and particle size distribution, of silver particles. Moreover, the morphology of silver particles was changed from polyhedral to spherical when the pH was raised from 1 to 3. Under the optimal synthesis conditions (0.1 mol/L silver nitrate, 0.06 mol/L ascorbic acid, gelatin (5% by weight of silver nitrate), pH = 1), the micro-size spherical silver particles with diameter of 5–8 μm were obtained. In addition, the resistivity of conductive silver paste that prepared with the as-synthesized spherical silver particles was discussed in detail and the average resistivity of the conductive silver paste was 3.57 × 10−5 Ω·cm after sintering at 140 °C for 30 min.
Compared with conventional reactors that are designed by traditional micromachining technology, the use of 3D-printing technology to manufacture multichannel large-volume microchannel reactors as reaction equipment to remove low-concentration NOX by the wet method is simple and convenient, and the processing cost is low. The results showed that when the concentration of NO was 400 ppm, the mixed solution of (NH2)2CO mass fraction of 3% and H2O2 concentration of 0.5 mol/L was used, and the flow rates of gas and liquid were 100 mL/min, respectively, under the experimental conditions of pH = 11, solution temperature of 20 °C and 500 mL solution recycling for 20 min, the best removal effect of NOX was achieved, and the removal efficiency was 100%. When the O2 content in the flue gas was increased and the number and length of microchannels were increased, the NOX removal efficiency increased accordingly, which was conducive to the rapid and efficient reaction. The application of the microchannel reactor presents a new method for improving the air quality and reducing environmental pollution in the future.
The micro-size flake silver powders were prepared through wet-chemical reduction method by using a micro-jet reactor. Herein ascorbic acid was used as a reducing agent, and sulfuric acid was used as a stabilizer. And the lauric acid was used as a dispersing agent to prevent particles’ agglomeration. The micro-jet reactor collides the two solutions together and uniformly mixes outside the reactor, to avoid the problem of clogging in the microchannel. The effects of dispersant addition and micro-jet flow rate on the morphology, particle size, and other parameters of silver powder is investigated in the present work. Interestingly, the addition of dispersant agent and stabilizer have a significant impact on the morphology and parameter of the silver particles. Under the conditions of micro-jet flow rate of 50 mL·min−1, sulfuric acid addition amount of 2%, and lauric acid addition amount of 0.8% by the weight of silver nitrate, a kind of flake silver powders with 4.40–4.70 μm can be prepared. The volume resistivity of the silver paste prepared from the obtained flake silver powders is in the range of 1.4–1.6 × 10−4 Ω·cm−1, which meets the application test requirements of conductive silver paste.
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