Spider dragline silk is of practical interest because of its excellent mechanical properties. However, the structure of this material is still largely unknown. In this article, we report what we believe is a new model of the hierarchical structure of silk based on scanning electron microscope and atomic force microscope images. This hierarchical structure includes beta-sheet, polypeptide chain network, and silk fibril. It turns out that an exceptionally high strength of the spider dragline silk can be obtained by decreasing the size of the crystalline nodes in the polypeptide chain network while increasing the degree of orientation of the crystalline nodes. Based on this understanding, how the reeling speed affects mechanical properties of spider dragline silk can be understood properly. Hopefully, the understanding obtained in this study will shed light on the formation of spider silk, and consequently, on the principles for the design of ultrastrong silk.

Low-molecular mass organic gelators self-organizing into three-dimensional fiber networks within organic solvents have attracted much attention in recent years. However, to date, how the microstructure of fiber network is formed in a gelation process and the key factors that govern the topological structure of a gel network remain to be determined. In this work, we address these issues by investigating the in situ formation of the gel networks in the N-lauroyl-l-glutamic acid di-n-butylamide (GP-1)/propylene glycol (PG) system. By using optical microscopy, the time evolution of the gel network microstructure was investigated under various supersaturation conditions. It is found that supersaturation is one of the key factors that govern the topological structure of a gel network. In particular, the creation of the junctions turns out to be supersaturation-dependent. The rheological experiments further revealed the correlation between topological structure and mechanical properties. It suggests that the rheological properties can be effectively modified by tuning the microstructure topology of the gel network. Our results reported here provide new physical insight into the formation kinetics of a molecular gel. Furthermore, this work could be important in constructing and engineering a supramolecular structure for the purpose of applications.

Crystallization through metastable phases, such as polymorphism, plays an important role in chemical manufacture, biomineralization, and protein crystallization. However, the kinetics creating the final stable crystalline phase from metastable phases has so far remained unclear. In this study, crystallization via an amorphous precursor, the so-called multistep crystallization (MSC), is studied quantitatively in a colloidal model system. In MSC, amorphous dense droplets are first nucleated from the mother phase. Subsequently, a few unstable subcrystalline nuclei can be created simultaneously by fluctuation from the tiny dense droplets, which is different from previous theoretical predictions. It is necessary for these crystalline nuclei to reach a critical size N*(crys) to become stable. However, in contrast to subcrystalline nuclei, a stable mature crystalline nucleus is not created by fluctuation but by coalescence of subcrystalline nuclei, which is unexpected. To accommodate a mature crystalline nucleus larger than the critical size N*(crys), the dense droplets have to first acquire a critical size N*. This implies that only a fraction of amorphous dense droplets can serve as a precursor of crystal nucleation. As an outcome, the overall nucleation rate of the crystalline phase is, to a large extent, determined by the nucleation rate of crystals in the dense droplets, which is much lower than the previous theoretical expectation. Furthermore, it is surprising to see that MSC will promote the production of defect-free crystals. The knowledge acquired in this study will also significantly advance our understandings in polymorphism related processes.

This review provides a comprehensive survey of the structural characteristics of crystal networks of silk soft fibrous materials in correlation with the macroscopic properties/performance and the network formation mechanisms. The correlation between the hierarchical mesoscopic structures and the mechanical properties of silk soft fibrous materials including silk fibroin hydrogels and naturally spun silk fibers are addressed based on the hierarchical crystal network models. Namely, two types of hierarchical networks are identified: the weak nanofibril-nanofibril interaction case (i.e., silk fibroin hydrogels), and the strong nanofibril-nanofibril interaction case (i.e., silk fibers). The macroscopic properties, i.e., the rheological/mechanical properties, can be controlled in terms of tuning different levels of hierarchical network structures by ultrasonication-induced gelation, introducing the initial nucleation centers, etc. Such controls take effect by different mesoscale assembly pathways, which are found to occur via different routes of the nucleation and growth processes. Furthermore, the hierarchical network model of soft fibrous materials can be applied to explain the superior mechanical properties and the unique strain-hardening behaviors of spider silk fibers within the framework of hierarchical breaking mechanism. Obviously, a knowledge of crystal networks will allow the prediction of the performance and engineering strategy of silk fibrous materials in generals.