Metal-organic frameworks (MOFs) are an emerging class of nanoporous materials comprising metal centers connected by various organic linkers to create one-, two-, and threedimensional porous structures with tunable pore volumes, surface areas, and chemical properties. Several thousand MOF materials have been synthesized and their numbers continue to grow rapidly. [1] MOFs are predicted to be highly attractive for application in gas-separation membranes [2] and also have a range of other potential applications, for example in selective gas adsorption, [3] hydrogen storage, [4] catalysis, [5] and sensing. [6] Recently, thin continuous MOF membranes for gas separation have been reported by several authors using MOFs such as MOF-5, [7] HKUST-1 (Cu 3 (BTC) 2 ), [8] Cu-(hfipbb)(H 2 hfipbb) 0.5 , [9] and ZIF-8.[10] However, the gas-permeation properties (permeability and selectivity) have so far not been found to be technologically attractive. This may have several reasons, such as membrane defects and related processing issues, use of MOFs with low selectivity, and unfavorable orientation of crystals in the membrane.An alternative route to high-performance MOF membranes is to incorporate them into polymers to obtain nanocomposite (mixed-matrix) membranes. The incorporation of nanoporous molecular sieves such as zeolites into polymeric membranes has attracted much attention, since one can in principle combine the size/shape selectivity of nanoporous materials with the processibility and mechanical stability of polymers.[11] However, zeolite/polymer composite membranes often have defective morphologies characterized by void spaces between the zeolite particles and the polymeric matrix, leading to poor gas-separation performance since the gas molecules bypass the zeolite particles. [11,12] Recent approaches to address the issue of interface compatibilization are emerging.[13] On the other hand, the use of MOFs in mixed-matrix membranes provides several potential advantages over zeolites. The control of MOF/polymer interface morphology is easier than that of the zeolite/polymer interface, since the organic linkers in MOFs have better affinity with polymer chains than the inorganic zeolites do, and the surface properties of MOFs can be easily tuned by functionalization with various organic molecules if necessary. [14] In general, MOFs also have higher pore volumes and lower density than zeolites, and hence their effect on the membrane properties can be greater for a given mass loading. Recently, several MOF mixed-matrix membranes such as Cu-BPY-HFS (Cu-4,40-bipyridine hexafluorosilicate) in Matrimid, [15] HKUST-1 in poly(sulfone), [16] MOF-5 in Matrimid, [17] and Cu-TPA (terephthalic acid) in poly(vinyl acetate) [18] have been reported. Although a high degree of MOF/polymer adhesion (as characterized by scanning electron microscopy) was found, the gas-separation performance of these membranes was not high. In addition to the control of interface morphology, the selection of appropriate MOF/polymer pairs is indispensable fo...
Decarboxylation-induced thermal cross-linking occurs at elevated temperatures (∼15 °C above glass transition temperature) for 6FDA–DAM:DABA polyimides, which can stabilize membranes against swelling and plasticization in aggressive feed streams. Despite this advantage, such a high temperature might result in collapse of substructure and transition layers in the asymmetric structure of a hollow fibers based on such a material. In this work, the thermal cross-linking of the 6FDA–DAM:DABA at temperatures much below the glass transition temperature (∼387 °C by DSC) was demonstrated. This sub-T g cross-linking capability enables extension to asymmetric structures useful for large scale membranes. The resulting polymer membranes were characterized by swelling in known solvents for the un-cross-linked materials, TGA analysis, and permeation tests of aggressive gas feed stream at higher pressure. The annealing temperature and time clearly influence the degree of cross-linking of the membranes, and results in a slight difference in selectivity for membranes under various cross-linking conditions. Results indicate that the sub-T g thermal cross-linking of 6FDA–DAM:DABA dense film membrane can be carried out completely even at a temperature as low as 330 °C. Permeabilities were tested for the polyimide membranes using both pure gases (He, O2, N2, CH4, CO2) and mixed gases (CO2/CH4). The selectivity of the cross-linked membrane can be maintained even under very aggressive CO2 operating conditions that are not possible without cross-linking. Moreover, the plasticization resistance was demonstrated up to 700 psia for pure CO2 gas or 1000 psia for 50% CO2 mixed gas feeds.
Characterization techniques beyond microscopy, scattering and spectroscopy approaches are needed to understand and improve sub-angstrom discrimination between penetrants in carbon molecular sieve (CMS) membranes. Here we use a method based on molecular scale gas diffusion probes to understand relevant membrane properties at the required level of detail. We further use this method to consider hypotheses about the evolution of structure responsible for fundamental properties of CMS materials derived from a high performance CMS precursor polymer, 6FDA:BPDA-DAM. While 6FDA:BPDA-DAM derived CMS membranes display a ~230 % improvement in CO 2 permeability when compared to Matrimid ® derived CMS formed under the same conditions, the diffusional selectivity for these two materials are very similar at 35 and 38.5, respectively. These results indicate a non-trivial connection between CMS precursor material structure and resulting performance. Linking hypotheses about structural changes likely to occur during pyrolysis with the probe data provides insights regarding transformation of the random coil polyimide into ultra-rigid CMS, with exquisite size and shape diffusion selectivity. The results provide a framework for understanding and tuning properties of this special class of materials with important technological advantages in energy-intensive gas separations.
Binary composites of high-crystalline fibrous cellulose with polypropylene (PP) or maleic anhydridegrafted polypropylene (MAPP) were prepared by melt-mixing with different contents of cellulose from 0 to 60 wt %. Ternary composites of cellulose with PP and MAPP were also prepared to investigate the effects of MAPP as a compatibilizer between cellulose and PP. Scanning electron microscopy revealed that the addition of MAPP generates strong interactions between a PP matrix and cellulose fibers: All cellulose fibers are encapsulated by layers of the matrix and connected tightly within the matrix. Thus, the tensile strength and Young's modulus of MAPP-containing composites increase with an increase in MAPP and cellulose content, in contrast to the decrease in tensile strength of a PP-based binary composite with an increase in cellulose.Cellulose fibers act as a nucleating agent for the crystallization of PP, which is promoted by the addition of MAPP through an increase of the crystallization temperature of PP in the composite. Accordingly, both cellulose and MAPP facilitate the thermooxidative stability of PP composites in the following order: MAPP/cellulose Ͼ PP/MAPP/cellulose Ͼ PP/cellulose Ͼ PP. Relative water absorption increases with an increase in cellulose content, decreasing with the addition of MAPP. MAPP-containing cellulose composites have high potential for applications as environmentally friendly materials.
Three linear polyethylenes with branches at every 21st backbone atom have been analyzed by differential scanning calorimetry (DSC) and quasi-isothermal, temperature-modulated DSC. The branches were methyl (PE1M), dimethyl (PE2M), and ethyl groups (PE1E). Linear polyethylene (HDPE) and atactic poly-(octadecyl acrylate) (PODA) were also analyzed. All were compared to a random poly(ethylene-co-octene-1) of similar branch concentration (LLDPE) and poly(4,4′-phthaloimidobenzoyldoeicosyleneoxycarbonyl) (PEIM-22). The HDPE has the highest melting temperature and crystallinity with relatively large contributions of reversing melting when grown as folded-chain crystals. The precisely branched polyethylenes and copolymers have lower melting temperatures and heats of fusion. Of the branched samples, PE1M crystallizes more readily, followed by PE1E and PE2M, with PE2M showing cold crystallization. In contrast to paraffins of equal length which melt fully reversibly, the precisely designed, branched polymers melt largely irreversibly with small amounts of reversing melting, which is least for the best-grown crystals. The PE1M forms monoclinic, PE1E, pseudohexagonal, or triclinic crystals, and PE2M has a multitude of crystal structures.
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