Inefficient remaining useful life (RUL) estimation may cause unpredictable failures and unscheduled maintenance of machining tools. Multi-sensor data fusion will improve the RUL prediction reliability by fusing more sensor information related to the machining process of tools. In this paper, a multi-sensor data fusion system for online RUL prediction of machining tools is proposed. The system integrates multi-sensor signal collection, signal preprocess by a complementary ensemble empirical mode decomposition, feature extraction in time domain, frequency domain and time-frequency domain by such methods as statistical analysis, power spectrum density analysis and Hilbert-Huang transform, feature selection by a Light Gradient Boosting Machine method, feature fusion by a tool wear prediction model based on back propagation neural network optimized by improved artificial bee colony (IABC-BPNN) algorithm, and the online RUL prediction model by a polynomial curve fitting method. An example is used to verify whether if the prediction performance of the proposed system is stable and reliable, and the results show that it is superior to its rivals.
A workpiece detection method based on fusion of deep learning and image processing is proposed. Firstly, the workpiece bounding boxes are located in the workpiece images by YOLOv3, whose parameters are compressed by an improved convolutional neural network residual structure pruning strategy. Then, the workpiece images are cropped based on the bounding boxes with cropping biases. Finally, the contours and suitable gripping points of the workpieces are obtained through image processing. The experimental results show that mean Average Precision (mAP) is 98.60% for YOLOv3, and 99.38% for that one by pruning 50.89% of its parameters, and the inference time is shortened by 31.13%. Image processing effectively corrects the bounding boxes obtained by deep learning, and obtains workpiece contour and gripping point information.
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