Recycle poly(ethylene terphthalate) (RPET) was compounded with talc, glass bead and PEG in twin screw extruder with different cooling systems of hot air cooling and water cooling processes. The air cooling system allowed slow cooling and higher crystallized of RPET in the compounds, which resulting in higher crystllinity in the compounds as compared to the water cooling. Moisture content of the compounds decreased when increasing crystallinity. It is interesting to note that tensile properties of the RPET compunds would enhance when incorporated with talc filler and when lower moisture content values in the RPET compounds.
In this research, recycled-polyethylene terephthalate (PET) and polycarbonate (RPET/PC) blends fabricated by vented barrel injection molding were presented to better understand the effect of devolatilization during molding process. The effect of dried pellets, non-dried pellets, using an opened-vented hole, and using a closed-vented hole on the miscibility, morphology, thermal properties and mechanical properties of RPET/PC blends was investigated. The results indicated that no drying decreases dispersion, thermal properties, and mechanical properties of RPET/PC blends due to hydrolysis degradation of recycled-PET during the injection molding process. Using the venting system with non-dried RPET/PC blends partially improves dispersion, thermal properties and molecular weight of RPET/PC blends processed without drying, giving results that are similar to those processed with drying. Regarding the flexural properties, using the venting system without drying prevents the flexural properties from decreasing in RPET/PC blends, if the amount of RPET is less than 75 wt%. When the content of RPET is over 75 wt%, using the venting system does not eliminate the decrease in flexural properties of RPET/PC blends. When the venting system is applied to non-dried RPET, despite hydrolysis degradation of RPET not being completely eliminated, the damaging effects are nonetheless reduced compared with those samples processed without the venting system. As a result, vented barrel injection molding hardly prevents non-dried RPET/PC blends from having reduced flexural properties when the content of RPET is greater than 75 wt%.
Ammonium polyphosphate (APP) and inorganic fillers were applied for improving flame retardancy and mechanical performance of recycled poly(ethylene terephthalate) (RPET). RPET was compounded with 5-10 wt% of talc and glass bead using twin screw extruder then were injection molded with 2 wt% of APP. The effects of fillers contents and APP on properties and flame retardancy of RPET composites were investigated. The incorporation of talc and glass bead as well as the adding of APP significantly improved tensile and flexural modulus of RPET composites. Scanning electron microscope micrographs indicated good distribution of talc, while glass bead was agglomerated on the RPET matrix. Flame-retardant property of neat RPET and the RPET composites revealed V-2 of UL-94 flammability rating. It can be noted that the composites were less dripping because of the synergistic effect of adding talc and glass bead with APP. From thermogravimetric analysis results, larger of residual char contents and lower values of the activation energy were considered for enhancing flame retardancy in the RPET composites.
. In this study, characteristics of glass fiber reinforced recycled-PET composites by using direct fiber feeding injection molding (DFFIM) process were studied. The results, when varied processing conditions, indicated that decreasing of matrix feeding screw speed and increasing of number of glass fiber led to the increasing of fiber loading content, respectively. The average fiber length of glass fiber tended to decrease with the increasing of fiber loading content. Tensile modulus and tensile strength exhibited almost linear correlation with glass fiber load content. For study on stability of DFFIM process performance, at earliest stage of DFFIM process, discarding of at least five injected shots must be done in order to prepare the system availability of DFFIM process. The DFFIM machine could uninterruptedly manufacture composites without any problems occurred during 7 hours, which consequently provided high stability of product quality with long-term fabrication.
The interfacial shear strength value measuring by the modified Kelly-Tyson equation method was studied the measurement accuracy. The measuring accuracy by using the modified Kelly-Tyson equation method is compared to the nano-indentation testing method. The results and an influential factor are described. An error in the modified Kelly-Tyson equation is verified to avoid the incorrect measurement when the interfacial shear strength was measured by the modified Kelly-Tyson equation. To study the different interfacial shear strength behavior, short fiber reinforced PET composites were fabricated. In this study, an advance fabricating technique for short fiber reinforced composite as direct fiber feeding process is conducted to fabricate GF/recycled PET for studying the interfacial shear strength. The result indicates that the modified Kelly-Tyson equation method accurately provides the accurate interfacial shear strength value, if it is conducted with the sample without a horizontally aligned fiber. So the high fiber loading content sample should be avoided to get the more accuracy result. The large horizontally aligned fiber area into specimens extremely resulted in the incorrect measurement of the interfacial shear strength value by the modified Kelly-Tyson equation method. The fiber agglomeration factor and the sensitively horizontally aligned fiber area must be considered its influence on the measuring for improving the equation effectiveness.
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