The dispersion of light-absorbing inorganic nanomaterials in transparent plastics such as poly(ethylene-co-vinyl acetate) (PEVA) is of enormous current interest in emerging solar materials, including photovoltaic (PV) modules and commercial greenhouse films. Nanocrystalline semiconductor or quantum dots (QDs) have the potential to absorb UV light and selectively emit visible light, which can control plant growth in greenhouses or enhance PV panel efficiencies. This work provides a new and simple approach for loading mesoporous silica-encapsulated QDs into PEVA. Highly luminescent CdS and CdS-ZnS core-shell QDs with 5 nm size were synthesized using a modified facile approach based on pyrolysis of the single-molecule precursors and capping the CdS QDs with a thin layer of ZnS. To make both the bare and core-shell structure QDs more resistant against photochemical reactions, a mesoporous silica layer was grown on the QDs through a reverse microemulsion technique based on hydrophobic interactions. By careful experimental tuning, this encapsulation technique enhanced the quantum yield (∼65%) and photostability compared to the bare QDs. Both the encapsulated bare and core-shell QDs were then melt-mixed with EVA pellets using a mini twin-screw extruder and pressed into thin films with controlled thickness. The results demonstrated for the first time that mesoporous silica not only enhanced the quantum yield and photostability of the QDs but also improved the compatibility and dispersibility of QDs throughout the PEVA films. The novel light selective films show high visible light transmission (∼90%) and decreased UV transmission (∼75%).
Inorganic-polymer nanocomposites are of significant interest for emerging materials due to their improved properties and unique combination of properties. A novel one-step synthesis route has been developed for making the polymer nanocomposites silica-poly(vinyl acetate) (SiO 2 -PVAc) in supercritical CO 2 (scCO 2 ), wherein all raw chemicals, tetraethoxysilane (TEOS)/ tetramethoxysilane (TMOS), vinyltrimethoxysilane (VTMO), vinyl acetate, initiator, and hydrolysis agent were introduced into one autoclave. In-situ ATR-FT-IR was applied to monitor the process in scCO 2 , and the parallel reactions of free radical polymerization, hydrolysis/ condensation, and linkage to the polymer matrix, were found to take place. The nanocomposites were also studied by transmission electron microscopy (TEM) and EDX element Si-mapping. Well-dispersed nanoparticles of 10-50 nm were formed. This process provides a significant improvement by providing a one-step synthesis route where the potentially recyclable scCO 2 works as a solvent, a modification agent, and a drying agent. This green process has potentially many advantages in producing new and unique materials, along with waste-reduction and energysaving properties. Production of metal-oxide-polymer nanocomposites from non-inhalable liquid precursors also has significant potential for non-toxicity in biomedical and other fields.
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