The flexural ultrasonic transducer comprises a piezoelectric ceramic disc bonded to a membrane. The vibrations of the piezoelectric ceramic disc induce flexural modes in the membrane, producing ultrasound waves. The transducer is principally utilized for proximity or flow measurement, designed for operation at atmospheric pressure conditions. However, there is rapidly growing industrial demand for the flexural ultrasonic transducer in applications including water metering or in petrochemical plants where the pressure levels of the gas or liquid environment can approach 100 bar. In this study, characterization methods including electrical impedance analysis and pitch-catch ultrasound measurement are employed to demonstrate the dynamic performance of flexural ultrasonic transducers in air at elevated pressures approaching 100 bar. Measurement principles are discussed, in addition to modifications to the transducer design for ensuring resilience at increasing air pressure levels. The results highlight the importance of controlling the parameters of the measurement environment and show that although the conventional design of flexural ultrasonic transducer can exhibit functionality towards 100 bar, its dynamic performance is unsuitable for accurate ultrasound measurement. It is anticipated that this research will initiate new developments in ultrasound measurement systems for fluid environments at elevated pressures.
Please refer to published version for the most recent bibliographic citation information. If a published version is known of, the repository item page linked to above, will contain details on accessing it.
The flexural ultrasonic transducer has traditionally been limited to proximity measurement applications, such as car-parking systems and industrial metrology. Principally, their classical form is unsuitable for environments above atmospheric 1 bar pressure, due to an internal air cavity which creates a pressure imbalance across the transducer's vibrating membrane. This imbalance leads to physical deformation and degradation of the transducer's structure, restricting the membrane's capacity to vibrate at resonance to transmit and receive ultrasound. There is a requirement for ultrasonic sensors which can withstand environments of elevated pressure, for example in ultrasonic gas metering. Recent research demonstrated the dynamic performance of flexural ultrasonic transducers with vented structures, allowing the pressure to balance across the transducer membrane. However, a hermetically sealed transducer is a more practical and robust solution, where the internal components of the transducer, such as the piezoelectric ceramic disc, will be protected from harmful environmental fluids. In this research, the design and fabrication of a new form of flexural ultrasonic transducer for environments of elevated pressure is demonstrated, where the internal air cavity is filled with an incompressible fluid in the form of a non-volatile oil. Dynamic performance is measured through acoustic microphone measurements, electrical impedance analysis, and pulse-echo ultrasound measurement. Together with finite element analysis, stable ultrasound measurement is achieved above 200 bar in air, opening the possibility for reliable ultrasound measurement in hostile environments of elevated pressure.
Transducers for ultrasonic sensing and measurement are often operated with a short burst signal, for example a few cycles at a specific excitation voltage and frequency on the generating transducer. The vibration response of a narrowband transducer in detection is usually dominated by resonant ringing, severely affecting its ability to detect two or more signals arriving at the receiver at similar times. Prior researchers have focused on strategies to damp the ringing of a transducer in transmission, to create a temporally short output pressure wave. However, if the receiving transducer is narrowband, the incident pressure waves can create significant ringing of this receiving transducer, irrespective of how temporally short the incident pressure waves are on the receiving transducer. This can reduce the accuracy of common measurement processes, as signals are temporally long and multiple wave arrivals can be difficult to distinguish from each other. In this research, a method of damping transducers in reception is demonstrated using a flexural ultrasonic transducer (FUT). This narrowband transducer can operate effectively as a transmitter or receiver of ultrasound, and due to its use in automotive applications, is the most common ultrasonic transducer in existence. An existing mathematical analog for the transducers is used to guide the design of an engineered pressure wave to actively damp the receiving FUT. Experimental measurements on transducers show that ultrasonic receiver resonant ringing can be reduced by 80%, without significantly compromising sensitivity and only by using a suitable driving voltage waveform on the generating transducer.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.