Crack surveys of bridge decks, performed over a 10-year period in northeast Kansas as part of three studies, provide strong guidance in identifying the parameters that control cracking in these structures. The surveys involve steel girder bridges-bridges that are generally agreed to exhibit the greatest amount of cracking in the concrete decks. The surveys include monolithic decks and decks with silica fume and conventional concrete overlays. The study demonstrates that crack density increases as a function of cement and water content, and concrete strength. In addition, crack density is higher in the end spans of decks that are integral with the abutments than decks with pin-ended supports. Most cracking occurs early in the life of a bridge deck, but continues to increase over time. This is true for bridges cast in both the 1980s and the 1990s. A key observation, however, is that bridge decks cast in the 1980s exhibit less cracking than those in the 1990s, even with the increase in crack density over time. Changes in materials, primarily cement fineness, and construction procedures over the past 20 years, are discussed in light of these observations. A major bright spot has been the positive effect of efforts to limit early evaporation, suggesting that the early initiation of curing procedures will help reduce cracking in bridge decks.

Cracks in concrete bridge decks provide easy access for water and deicing chemicals that shorten the life of the deck, and field surveys show that the problem has become progressively more severe since at least the 1980s. A two-phase, 10-year Pooled Fund study to minimize cracking in bridge decks is now under way. Twenty bridge decks have been constructed in the program to date. Comparison with conventional decks shows that the techniques embodied in low-cracking, high-performance concrete (LC-HPC) bridge deck specifications have been highly successful in reducing cracking in bridge decks. The results also show that high-slump high-strength concretes result in greater cracking in bridge decks than low-slump, moderate-strength concretes and that concrete temperature control and early application of curing counteract the negative effects of casting concrete under high-temperature conditions. Early owner and contractor buy-in is needed for successful LC-HPC bridge deck construction, and top performance requires the adherence to all aspects of the specifications.

The effect of a partial replacement of cement with slag cement on free shrinkage is evaluated for curing periods between 3 and 28 days. Mixtures include concrete containing different replacement levels of slag cement (30, 60, and 80% by volume)

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