Pulp washing process has the features of multivariate, time delay, nonlinearity. Considering the difficulties of modeling and optimal control in pulp washing process, a data-driven operational-pattern optimization method is proposed to model and optimize the pulp washing process in this paper. The most important quality indexes of pulp washing performance are residual soda in the washed pulp and Baume degree of extracted black liquor. Considering the difficulties of modeling, online measurement of these indexes, two-step neural networks, and multivariate logistic regression are used to establish the prediction models of residual soda and Baume degree. The mathematical model of the washing process can be identified, and the indexes can meet the production requirements. In the target of better product quality, low cost, and low energy consumption, a multiobjective problems is solved by ant colony optimization algorithm based on the optimized operational-pattern database. It shows that the theoretical analyses are correct and the practical applications are feasible, optimization control system has been designed for the pulp washing process, and the practical results show that pulp production increased by 20% and water consumption decreased by nearly 30%. This method is effective in the pulp washing process.
With a focus on the multivariable coupling characteristics in a cross-directional (CD) basis weight control system, we study the coupling characteristics of a CD control system and decoupling control, and we propose a novel multivariable interpolation decoupling control strategy and a real-time decomposition algorithm in this paper. Based on a model of the CD basis weight profile, a system non-square interaction matrix of high-dimensional data is analyzed by experimental studies and numerical simulation. Along the diagonal of the interaction matrix, the matrix block method is adopted to reduce the system dimension and convert it into a square system. A multivariable control system with high dimensionality is divided into several subsystems. For the high-dimensional Toeplitz symmetric subsystem with small-scale coupling characteristics, an interpolation decoupling algorithm is proposed. Then, a decoupling compensator with the structure of a symmetric Toeplitz matrix was obtained. Compared with the conventional diagonal decoupling matrix, the branch number of the new decoupling network is reduced from 2408 to 186, which realizes the fast decoupling of multivariable systems. The results were even better when we used a double size interaction matrix obtained by interpolation between actual values. By designing the diagonalized controller for the new decoupled system, a decouped CD control system for corrugated paper with a basis weight of 133 g/m2 was implemented in an actual project in a paper mill.
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