The study shows that high rate anaerobic digestion may be an efficient way to obtain sustainable energy recovery from slurries such as pig manure. High process capacity and robustness to 5% daily load increases are observed in the 370 mL sludge bed AD reactors investigated. The supernatant from partly settled, stored pig manure was fed at rates giving hydraulic retention times, HRT, gradually decreased from 42 to 1.7 h imposing a maximum organic load of 400 g COD L(-1) reactor d(-1). The reactors reached a biogas production rate of 97 g COD L(-1) reactor d(-1) at the highest load at which process stress signs were apparent. The yield was ∼0.47 g COD methane g(-1) CODT feed at HRT above 17 h, gradually decreasing to 0.24 at the lowest HRT (0.166 NL CH4 g(-1) CODT feed decreasing to 0.086). Reactor pH was innately stable at 8.0 ± 0.1 at all HRTs with alkalinity between 9 and 11 g L(-1). The first stress symptom occurred as reduced methane yield when HRT dropped below 17 h. When HRT dropped below 4 h the propionate removal stopped. The yield from acetate removal was constant at 0.17 g COD acetate removed per g CODT substrate. This robust methanogenesis implies that pig manure supernatant, and probably other similar slurries, can be digested for methane production in compact and effective sludge bed reactors. Denaturing gradient gel electrophoresis (DGGE) analysis indicated a relatively fast adaptation of the microbial communities to manure and implies that non-adapted granular sludge can be used to start such sludge bed bioreactors.
Temperature effects on kinetic coefficients for the biochemical processes particle disintegration, hydrolysis and substrate uptake reactions were included in the anaerobic digestion model 1 (ADM1). It was evaluated on data from a pilot experiments in a 220 liter AD sludge bed reactor treating diary manure for 4 months of varying loads and temperatures; 25, 30 and 35 °C. Implementing individual temperature effects for each biochemical reaction gave the best fit for both biogas production and intermediate products. Simulated overall soluble and particulate organic carbon removal, pH and acetate are close to measured values while propionate is underestimated. Temperature has a moderate influence on steady state biogas production in sludge bed AD (1.6 % per degree at 30-35 °C and 3.4 % per degree at 25-30 °C), implying the net energy gain can peak at T < 35 °C in some cases.
We examined the effect of ammonium and temperature on methane production in high rate upflow anaerobic sludge bed reactors treating pig manure supernatant. We operated four reactors at two ammonium concentrations (‘low’ at 1.9, ‘high’ at 3.7 g L−1, termed LA and HA reactors, respectively) and at variable temperatures over 358 days. Archaeal and bacterial communities were characterized by Illumina sequencing of 16S rRNA amplicons. Ammonium was a major selective factor for bacterial and archaeal community structure. After ~200 days of adaptation to high ammonium levels, acetate and propionate removal and methane production improved substantially in HA reactors. Aceticlastic Methanosaeta was abundant and positively correlated to methane yield in the HA reactors, whereas Methanosarcina was more abundant in LA reactors. Furthermore, a group of monophyletic OTUs that was related to Thaumarchaeota in phylogenetic analysis was highly abundant in the archaeal communities, particularly in the HA reactors. The most abundant bacterial OTU in LA reactors, representing Syntrophomonadaceae, was also positively correlated to methane yield in the HA reactors, indicating its importance in methane production under ammonia stress. In conclusion, efficient methane production, involving aceticlastic methanogenesis by Methanosaeta took place in the reactors at free ammonia concentrations as high as 1 g L−1.
Influences of temperature (25–35 °C) and substrate particulate content (3.0–9.4 g total suspended solids (TSS)/L) on granular sludge bed anaerobic digestion (AD) were analyzed in lab-scale reactors using manure as a substrate and through modeling. Two particle levels were tested using raw (RF) and centrifuged (CF) swine manure slurries, fed into a 1.3-L lab-scale up-flow anaerobic sludge bed reactor (UASB) at temperatures of 25 °C and 35 °C. Biogas production increased with temperature in both high- and low-particle-content substrates; however, the temperature effect was stronger on high-particle-content substrate. RF and CF produced a comparable amount of biogas at 25 °C, suggesting that biogas at this temperature came mainly from the digestion of small particles and soluble components present in similar quantities in both substrates. At 35 °C, RF showed significantly higher biogas production than CF, which was attributed to increased (temperature-dependent) disintegration of larger solid particulates. Anaerobic Digestion Model No.1 (ADM1) based modeling was carried out by separating particulates into fast and slow disintegrating fractions and introducing temperature-dependent disintegration constants. Simulations gave a better fit for the experimental data than the conventional ADM1 model.
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