The continuous casting process is a continuous, complex phase transition process. The noise components of the continuous casting process are complex, the model is difficult to establish, and it is difficult to separate the noise and clear signals effectively. Owing to these demerits, a hybrid algorithm combining Variational Mode Decomposition (VMD) and Wavelet Threshold denoising (WTD) is proposed, which involves multiscale resolution and adaptive features. First of all, the original signal is decomposed into several Intrinsic Mode Functions (IMFs) by Empirical Mode Decomposition (EMD), and the model parameter K of the VMD is obtained by analyzing the EMD results. Then, the original signal is decomposed by VMD based on the number of IMFs K, and the Mutual Information Entropy (MIE) between IMFs is calculated to identify the noise dominant component and the information dominant component. Next, the noise dominant component is denoised by WTD. Finally, the denoised noise dominant component and all information dominant components are reconstructed to obtain the denoised signal. In this paper, a comprehensive comparative analysis of EMD, Ensemble Empirical Mode Decomposition (EEMD), Complementary Empirical Mode Decomposition (CEEMD), EMD-WTD, Empirical Wavelet Transform (EWT), WTD, VMD, and VMD-WTD is carried out, and the denoising performance of the various methods is evaluated from four perspectives. The experimental results show that the hybrid algorithm proposed in this paper has a better denoising effect than traditional methods and can effectively separate noise and clear signals. The proposed denoising algorithm is shown to be able to effectively recognize different cast speeds.
The prediction of mold level is a basic and key problem of continuous casting production control. Many current techniques fail to predict the mold level because of mold level is non-linear, non-stationary and does not have a normal distribution. A hybrid model, based on empirical mode decomposition (EMD) and support vector regression (SVR), is proposed to solve the mold level in this paper. Firstly, the EMD algorithm, with adaptive decomposition, is used to decompose the original mold level signal to many intrinsic mode functions (IMFs). Then, the SVR model optimized by genetic algorithm (GA) is used to predict the IMFs and residual sequences. Finally, the equalization of the predict results is reconstructed to obtain the predict result. Several hybrid predicting methods such as EMD and autoregressive moving average model (ARMA), EMD and SVR, wavelet transform (WT) and ARMA, WT and SVR are discussed and compared in this paper. These methods are applied to mold level prediction, the experimental results show that the proposed hybrid method based on EMD and SVR is a powerful tool for solving complex time series prediction. In view of the excellent generalization ability of the EMD, it is believed that the hybrid algorithm of EMD and SVR is the best model for mold level predict among the six methods, providing a new idea for guiding continuous casting process improvement.
In the continuous-casting process, mold-level control is one of the most important factors that ensures the quality of high-efficiency continuous casting slabs. In traditional mold-level prediction control, the mold-level prediction accuracy is low, and the calculation cost is high. In order to improve the prediction accuracy for mold-level prediction, an adaptive hybrid prediction algorithm is proposed. This new algorithm is the combination of empirical mode decomposition (EMD), variational mode decomposition (VMD), and support vector regression (SVR), and it effectively overcomes the impact of noise on the original signal. Firstly, the intrinsic mode functions (IMFs) of the mold-level signal are obtained by the adaptive EMD, and the key parameter of the VMD is obtained by the correlation analysis between the IMFs. VMD is performed based on the key parameter to obtain several IMFs, and the noise IMFs are denoised by wavelet threshold denoising (WTD). Then, SVR is used to predict each denoised component to obtain the predicted IMF. Finally, the predicted mold-level signal is reconstructed by the predicted IMFs. In addition, compared with WTD–SVR and EMD–SVR, VMD–SVR has a competitive advantage against the above three methods in terms of robustness. This new method provides a new idea for mold-level prediction.
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