Surface heat transfer coefficient is a key parameter for accurately predicting the extrusion product temperature near the die exit and then achieving isothermal extrusion by speed controlling. Based on the heat transfer characteristics of extrusion product during cooling process, a dynamic loading method of heat transfer boundary conditions was proposed. The surface heat transfer coefficient model of 7075 Al-alloy extrusion product was established using the dynamic loading method and inverse calculation comprehensively. The model indicated the relationship among surface heat transfer coefficient h, surface temperature T and initial temperature T0 as h=1.16T-0.97T0. Its accuracy is high enough for calculating the surface temperature of 7075 Al-alloy extrusion product. According to the model and the experimental data, the relationship between the product and the measured temperatures can be established. It provides an effective way to solve the problem that the extrusion product temperature near the die exit cannot be directly measured.
In this paper, the compression stress-strain curves of 7050 Al-alloy under various deformation conditions were obtained, and the recrystallization structures were analyzed. The main parameters of dynamic recrystallization model were determined. The rationality of the model parameters were verified by hot compression and extrusion. The results show that the accuracy of the model is high enough for predicting the recrystallization of the 7050 Al-alloy during hot deformation. Comparison of the experiment and calculated results in hot compression shows that the maximum relative error of the recrystallization fraction is 11.4%. Comparison of the experiment and calculated results in hot extrusion shows that the maximum relative error of the recrystallization fraction is 13.0%, and that of the recrystallization grain size is 14.9%.
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