Steel matrix syntactic foam is a promising lightweight and energy absorbing material. In this study, an infiltration casting technology is developed to prepare syntactic foams, which brings in alumina hollow spheres with an average size of around 3.97 mm to make the pores and enhance the properties of the foams. During the process, melt flow along with heat transfer during the infiltration is investigated. The study shows that melt flow and velocity distribution of molten steel are significantly unstable; the critical solid fraction of the steel is 0.67; and the alumina ceramic mould in which the foams are prepared must be preheated to at least 1000°C to prevent incomplete infiltration. Finally, the microstructure of syntactic foams is studied.
The polymer-matrix nuclear radiation shielding material is an important component of nuclear power plants. However, its mechanical properties and shielding performance gradually deteriorate due to the long-term synergy of nuclear radiation and thermal effects, which brings hidden dangers to the safe operation of the device. Based on this problem, this article makes a comprehensive review. First, the degradation of mechanical properties and shielding performance of polymer-matrix nuclear radiation materials in service is briefly described. Then, the research methods adopted by scholars to study the change law of properties and performance are introduced, and the main existing difficulties encountered by the study are summarized. Finally, the physical mechanism of the change of material properties is explained in detail, and a reference approach to solving the problem is proposed.
In this research, a high-boron-content composite material with both neutron and γ rays shielding properties was developed by an optimized design and manufacture. It consists of 304 stainless steel as the matrix and spherical boron carbide (B4C) particles as the functional particles. The content of B4C is 24.68 wt%, and the particles’ radius is 1.53 mm. The density of the newly designed material is 5.17 g·cm−3, about 68.02% of that of traditional borated stainless steel containing 1.7 wt% boron, while its neutrons shielding performance is much better. Firstly, focusing on shielding properties and material density, the content and the size of B4C were optimized by the Genetic Algorithm (GA) program combined with the MCNP program. Then, some samples of the material were manufactured by the infiltration casting technique according to the optimized results. The actual density of the samples was 5.21 g cm−3. In addition, the neutron and γ rays shielding performance of the samples and borated stainless steel containing 1.7 wt% boron was tested by using an 241Am–Be neutron source and 60Co and 137Cs γ rays sources, respectively, and the results were compared. It can be concluded that the new designed material could be used as a material for nuclear power plants or spent-fuel storage and transportation containers with high requirements for mobility.
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