The surface characteristics of a solospun roller are important to the properties of solo-sirofil yarns. In this research, a three-level, three-factor, orthogonal experimental design (33) was used to investigate the effect of a solospun roller diameter, groove width and groove depth on the hairiness of cotton/polyester composite yarn. Solo-sirofil yarns with different solospun rollers were produced, and the hairiness was tested. It was shown that the hairiness of the solo-sirofil composite yarn was reduced by 44% compared to that of the sirofil. The structure of the solo-sirofil was improved when the thickness of the groove is 0.2 mm, with an alternating depth of 0.3 mm and 0.4 mm, a width of 0.5 mm and a roller diameter of 13 mm.
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