Four-bar linkages are one of the most widely used mechanisms in industries. This paper presents a comparative study on the accuracy and efficiency of the optimum synthesis of path-generating four-bar linkages using five metaheuristic optimization algorithms. The utilized metaheuristic methods included two swarm intelligence-based algorithms, i.e., particle swarm optimization and hybrid particle swarm optimization, and three evolutionary-based algorithms, i.e., differential evolution, ensemble of parameters and mutation strategies in differential evolution, and linearly ensemble of parameters and mutation strategies in differential evolution. The objective function to be minimized is the sum of squares of the distance between the generated points and the precision points of a coupler point. The optimal design of four-bar linkages must meet the Grashof’s criteria and exhibit sequential constraints that can prevent the occurrence of order defect. This study investigated five representative cases of the dimensional synthesis of four-bar path generators with and without prescribed timing and compared the optimal solutions of the utilized five metaheuristic methods to those of previously reported algorithms in literature. The improved metaheuristic methods exhibited superior optimal solution and enhanced reliability compared to the original methods. Moreover, three improved metaheuristic methods were not only easy implemented, but also more efficient for solving the optimal synthesis problems, particularly for high dimensional problems.
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