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The aim of this work was to study the effects of natural fiber type and loading content on the sound absorption efficiency of natural rubber (NR)/treated natural fiber composite foams. This was investigated by measuring the cell characteristics of composite foam, sound absorption coefficient (SAC), and viscoelastic behavior. Bagasse (BF) and Oil Palm (OPF) fibers were treated with sodium hydroxide (NaOH) solution and the optimal treatment conditions for BF and OPF were determined by varying treatment times and NaOH concentrations. Potassium oleate (K-oleate) was used as a blowing agent to create open-cell NR foam. The results indicated that the most suitable NaOH concentration for both BF and OPF was 10%wt. and optimal treatment times were 30 and 10 min, respectively. At low fiber loadings, the addition of treated BF and OPF resulted in a decrease in the average cell size and an increase in the number of foam cells. As loading increased above 5%wt., cell size and cell number exhibited the opposite trends. Both treated BF and OPF enhanced the sound absorption efficiency of NR foams, especially at medium and high frequencies. NaOH treatment improved the interfacial bonding between the matrix and natural fibers, and increased the roughness on the surface of BF and OPF, leading to an enhanced ability for BF and OPF to absorb sound waves. The results indicated that treated BF was more effective than treated OPF for increasing SAC values. Type and dispersion of fiber and viscoelastic behavior were important factors on SAC of composite foams more than cell characteristic.

An experimental rig coupled with a high speed data-logging and recording system and a personal computer was specially designed and constructed for the real-time measurement of mechanical strength (in terms of drawdown force) as a function of volumetric flow rate and roller speed for virgin low-density polyethylene (LDPE) and reprocessed LDPE during a filament stretching process. The effect of the number of extrusion passes for the reprocessed LDPE was our main interest. The experimental rig was connected to the end of a single-screw extruder, which was used to melt and extrude the polymers. The LDPE filaments were then solidified and collected for studying the mechanical properties. The mechanical strength of the virgin LDPE and reprocessed LDPE were investigated in both molten and solidified states. The mechanical strengths of the virgin and reprocessed LDPEs under these two states are discussed and compared in terms of change in magnitude under a wide range of processing conditions (volumetric flow rate, die temperature, and roller speed). The results suggested that in the molten state the drawdown force for LDPE melts was dependent on volumetric flow rate, die temperature, roller speed, and the number of reprocessing passes. The drawdown force being affected by the number of reprocessing passes could be explained by molecular degradation and gelation effects when using high volumetric flow rates. In the solidified state, the tensile properties of the solidified LDPE increased with roller speed. The effect of the number of extrusion passes for the solidified LDPE was similar to that for the molten LDPE. In the case of volumetric flow rates, the mechanical properties of the solidified LDPE decreased with increasing volumetric flow rate, whereas those of the molten LDPE exhibited the opposite effect. Thus, the mechanical strength of the molten LDPE could not always be used to assess the mechanical properties of the solidified LDPE.

The mechanical strengths of neat low‐density polyethylene (LDPE), a blend of LDPE with linear low‐density polyethylene (LLDPE), and a composite of LDPE with wood flour (wood/LDPE) were investigated in molten and solidified states under tensile deformation. The results are discussed in terms of the effects of LLDPE and wood contents, roller speed, and volumetric flow rate. In LLDPE/LDPE blends, incorporating LLDPE from 0 to 30 wt% into LDPE caused a slight increase in drawdown force, a larger fluctuation in drawdown force, and a reduction of maximum roller speed to failure. The mechanical properties of the solidified LLDPE/LDPE corresponded to those of the molten LLDPE/LDPE with regard to the effect of LLDPE content. For wood/LDPE composites, increasing the wood flour content in molten LDPE caused considerable reductions in drawdown time and maximum roller speed to failure. The drawdown force increased with increasing wood flour up to 10 wt% before it decreased at the wood loading of 20 wt%. A number of voids and pores on the extrudate surfaces became obvious for the composites with 20 wt% of wood content. Increasing wood content enhanced the tensile modulus for the solidified LDPE but decreased its tensile strength. Unlike those of LLDPE/LDPE blends, the changes in tensile modulus and strength of solidified wood/LDPE composites with wood content did not correspond to those of the molten composites. In all cases, the drawdown force increased with increasing roller speed. The effect of volumetric flow rate from the extruder on the mechanical strengths of the solidified blends was more pronounced than on those of the molten ones. J. VINYL ADDIT. TECHNOL., 2011. © 2011 Society of Plastics Engineers