No-insulation (NI) high temperature superconducting (HTS) coils possess much higher thermal stability than similar traditionally insulated HTS coils. Some NI coils are self-protecting in the sense that they fully recover after a quench without any external protection mechanism to dissipate the stored energy. The underlying mechanisms that make NI coils highly stable or even self-protecting, however, remain unclear. To answer this question, a numerical multiphysics quench model for NI pancake coils is built to study the electrical, thermal and magnetic behavior of NI coils subjected to local heat disturbances. The multiphysics model is built from an electric network model, tightly coupled to a two-dimensional thermal coil model and a three-dimensional magnetic field coil model. The results show that when heat disturbance initiates a local normal region on a turn, the transport current is redistributed not only from the local normal region, but also along the entire turn. The redistributed current flows in the form of radial current across the turn-to-turn contact resistance along the entire turn to the neighboring turns which are still in the superconducting state, driving these turns to an overcurrent state. This full-turn current sharing and overcurrent operation accelerate the redistribution of current away from the hot-spot, reducing localized Joule heating that would otherwise cause a sustainable quench. The results also show that the magnetic field generated at the coil center drops rapidly and the coil voltage changes dynamically during the early stage of normal zone formation. These phenomena can be utilized as effective methods for quench detection in NI coils by monitoring the magnetic field and coil voltage.
The no-insulation (NI) approach to winding (RE)Ba2Cu3Ox (REBCO) high temperature superconductor solenoids has shown significant promise for maximizing the efficient usage of conductor while providing self-protecting operation. Self-protection in a NI coil, however, does not diminish the likelihood that a recoverable quench occurs. During a disturbance resulting in a recoverable quench, owing to the low turn-to-turn contact resistance, transport current bypasses the normal zone by flowing directly from the current input lead to the output lead, leading to a near total loss of the azimuthal current responsible for magnetic field generation. The consequences are twofold. First, a long recovery process is needed to recharge the coil to full operational functionality. Second, a fast magnetic field transient is created due to the sudden drop in magnetic field in the quenching coil. The latter could induce a global inductive quench propagation in other coils of a multi-coil NI magnet, increasing the likelihood of quenching and accelerating the depletion of useful current in other coils, lengthening the post-quench recovery process. Here a novel graded-resistance method is proposed to tackle the mentioned problems while maintaining the superior thermal stability and self-protecting capability of NI magnets. Through computational modeling and analysis on a hybrid multiphysics model, patterned resistive-conductive layers are inserted between selected turn-to-turn contacts to contain hot-spot heat propagation while maintaining the turn-wise current sharing required for self-protection, resulting in faster post-quench recovery and reduced magnetic field transient. Effectiveness of the method is studied at 4.2 and 77 K. Through the proposed method, REBCO magnets with high current density, high thermal stability, low likelihood of quenching, and rapid, passive recovery emerge with high operational reliability and availability.
Rare earth-barium-copper-oxide (REBCO) coated conductors are promising conductors for high energy, high field and high temperature superconducting applications. In the case of epoxy-impregnated REBCO superconducting coils, however, excessive transverse stresses generated from winding, cooling, and Lorentz forces on the REBCO conductors can cause delamination, resulting in reduction in the load-carrying capacity as well as significant degradation in the coil's critical current. In this study, the stresses and strains, and delamination in a REBCO conductor are analyzed via a mixed-dimensional finite element method (FEM) based on the cohesive zone model (CZM). The mixed-dimensional method models any number of laminated high-aspect-ratio thin layers in a composite as stacked two-dimensional (2D) surfaces, thus, resolving the thickness-dependent meshing and computational problems in modeling such composites with full three-dimensional (3D) FEM approaches. In the studied coated conductor, the major thin constituent layers, namely, the silver, REBCO and buffer layers, are modeled as 2D surfaces while the relatively thick stabilizer and substrate are in 3D layers. All the adjacent layers are coupled via spring equations under the CZM framework. The mixed-dimensional delamination model is validated by a full-3D FEM counterpart model. Simulation results show that the mixeddimensional model performs simulations with much higher computational efficiency than the full-3D counterpart while maintaining sufficient accuracy. Effects of the anvil size and initial crack size on delamination behavior are discussed and compared to experimental phenomena. Furthermore, the stress distributions of the constituent layers of the conductor under different delamination initiation sites are predicted.
High temperature superconducting (HTS) conductors, represented by Rare Earth-Barium-Copper-Oxide (REBCO) conductors, are promising for high energy and high field superconducting applications. In practical applications, however, the HTS conductors experience different stresses and strains, including residual stresses due to thermal mismatch and tensile stresses due to Lorentz forces, resulting in some circumstances to a reduction in the load-carrying capacity as well as the risk of degradation in conductor critical current. In this study a mixeddimensional high-aspect-ratio laminated composite finite element model for REBCO conductor is developed for stress and strain analyses in the processes of fabricating and cooling, as well as tensile testing. The model includes all the major constituent layers of a typical REBCO conductor and is experimentally validated. First, the thermal residual stresses and strains accumulated during the fabrication and cooling processes are analyzed by a multi-step modeling method that emulates the manufacturing process. Then, with the residual stresses and strains as initial stresses and strains, the mechanical behavior under a tensile load is studied. Lastly, a phenomenological critical current-strain model based on the Ekin power-law formula and the Weibull distribution function is combined with the mixed-dimensional conductor model to predict the strain dependence behavior of critical current in the reversible and irreversible degradation strain ranges. Simulation results show that the multi-step modeling is an effective method for stress and strain analyses of REBCO conductors during the fabrication and cooling processes and under and tensile loads. Compressive thermal residual stress generated on the REBCO layer during fabrication and cooling strongly affects the subsequent mechanical and current-carrying properties. Stress-strain curves generated by tensile loads are analyzed and experimentally validated at both the conductor and constituent-layer levels. Simulation results for the strain dependence of critical current are in good agreement with experiment data in both the reversible and irreversible degradation stages.
When a type II superconductor carrying a direct current is subjected to a perpendicular oscillating magnetic field, a direct current (DC) voltage will appear. This voltage can either result from dynamic resistance effect or from flux flow effect, or both. The temperature variation in the superconductor plays an important role in the nature of the voltage, and there has been little study of this so far. This paper presents and experimentally verifies a 2D temperature-dependent multilayer model of the second generation (2G) high temperature superconducting (HTS) coated conductors (CC), which is based on H-formulation and a general heat transfer equation. The model has coupled the electromagnetic and thermal physics, and it can simulate the behavior of 2G HTS coated conductors in various working conditions where the temperature rise has a significant impact. Representative electromagnetic phenomena such as the dynamic resistance effect and the flux flow effect, and thermal behavior like quench and recovery have been simulated. This thermal-coupled model is a powerful tool to study the thermal-electromagnetic behaviors of 2G HTS coated conductors in different working conditions, especially when the impact of temperature rise is important. This multilayer model is also very useful in analyzing the impact of different layers in the 2G HTS CCs, especially the metal stabilizer layers. It has been proven to be a very powerful tool to help understand more complicated characteristics in the CCs which could not be accurately measured or simulated by previous numerical models. The work is indicative and very useful in designing ac magnetic field controlled persistent current switches and flux pumps, in terms of increasing the off-state resistance, analyzing different sources of losses, minimizing detrimental losses, and enhancing the safety and stability.
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