Carbon nanotubes (CNTs) are widely investigated for preparing polymer nanocomposites, owing to their unique mechanical properties. However, dispersing CNTs uniformly in a polymer matrix and controlling their entanglement/agglomeration are still big technical challenges to be overcome. The costs of their raw materials and production are also still high. In this work, we propose the use of CNTs grown on oil fly ash to solve these issues. The CNTs of oil fly ash were evaluated as reinforcing materials for some common thermoplastics. High-density polyethylene (HDPE) was mainly reinforced with various weight fractions of CNTs. Xylene was used as a solvent to dissolve HDPE and to uniformly disperse the CNTs. Significantly enhanced mechanical properties of HDPE reinforced at a low weight fraction of these CNTs (1–2 wt.%), mainly the tensile strength, Young’s modulus, stiffness, and hardness, were observed. The tensile strength and Young’s modulus were enhanced by ~20 and 38%, respectively. Moreover, the nanoindentation results were found to be in support to these findings. Polycarbonate, polypropylene, and polystyrene were also preliminarily evaluated after reinforcement with 1 wt.% CNTs. The tensile strength and Young’s Modulus were increased after reinforcement with CNTs. These results demonstrate that the CNTs of the solid waste, oil fly ash, might serve as an appropriate reinforcing material for different thermoplastics polymers.
Performance of HDPE/MWCNT composite at high strain rate up to 104 s−1 was investigated in a split Hopkinson pressure bar. The results revealed that the incorporation of MWCNTs into HDPE can enhance the impact strength of HDPE. High strain rate impact has a significant influence on morphology, density, crystallinity and melting temperature of the composite. With increase in strain rate, the densities of both HDPE and HDPE/MWCNT composite decreased. The drop of the density of HDPE/MWCNT composite was quicker than that of HDPE density. This could be the reason that much more cracks were formed in the HDPE/MWCNT composite, which could result in high energy dissipation, during SHPB test. The corporation of MWCNTs did lead to the decrease in yield stress.magnified image
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