The article presents a novel yielding mechanism, especially designed for the rock bolt support. Mechanical rock bolts with an expansion head and equipped with one, two, four and six dome bearing plates were tested in the laboratory conditions. Furthermore, in the Phase2D numerical program, five room and pillar widths were modeled. The main aim of numerical modeling was to determine the maximal range of the rock damage area and the total displacements in the expanded room. The models were made for a room and pillar method with a roof sag for copper ore deposits in the Legnica-Głogów Copper District in Poland. Additionally, in the article a load model of the rock bolt support as a result of a geomechanical seismic event is presented. Based on the results of laboratory tests (load–displacement characteristics), the strain energy of the bolt support equipped with the yielding device in the form of dome bearing plates was determined and compared with the impact energy caused by predicted falling rock layers. Based on the laboratory tests, numerical modeling and mathematical dynamic model of rock bolt support, the dependence of the drop height and the corresponding impact energy for the expanded room was determined.
This paper discusses the pull-out laboratory tests and the monitoring of expansion-shell bolts with a length of 1.82 m. The bolts comprised the KE-3W expansion shell, a rod with a diameter of 0.0183 m and a profiled, circular plate with a diameter of 0.14 m, and a gauge of 0.006 m. The bolts were installed in a concrete block with a compressive strength of 75 MPa. The tests were conducted on a state-of-the-art test stand owned by the Department of Underground Mining of the AGH University of Science and Technology. The test stand can be used to test roof bolts on a geometric scale of 1:1 under static and rapidly varying loads. Also, the stand is suitable for testing rods measuring 5.5 m in length. The stand has a special feature of providing the ongoing monitoring of bolt load, displacement and deformation. The primary aim of the study was to compare the results recorded by two different measurement systems with the innovative Self-Excited Acoustic System (SAS) for measuring stress variations in roof bolts. In order to use the SAS, a special handle equipped with an accelerometer and exciter mounted to the nut or the upset end of the rod was designed at the Faculties of Mining and Geoengineering and Mechanical Engineering and Robotics of the AGH University of Science and Technology. The SAS can be used for nondestructive evaluation of performance of bolts around mining workings and in tunnels. Through laboratory calibration tests, roof bolt loads can be assessed using the in-situ non-destructive method.
The article explores the potential for modification of the well-known salt cavern leaching process for brine production or/and hydrocarbon or hydrogen storage facilities, enabling the acceleration of the pace of acquiring new storage capacities with their increased geomechanical stability. The innovative technology is based on the use of high-pressure water jet technique for disc niche cutting in salt rock. The effect of such operations is a significant increase in the contact area of the water with the rock during cavern leaching and faster concentrated brine recovery already in the first leaching phase. This aspect was tested in 67 tests performed for three different types of rock salt: green, pink, and Spiza salt. Laboratory tests of the successive cutting of niches with a stream of water at 500 bar were carried out. The effectiveness of water jet was demonstrated and the possibilities of effective cutting of niches. Significant relationships were found between the obtained depth of niches at a given stream pressure and the duration of individual operations. Depending on the type of salt, the rate of increase in their depth was determined. The presented test results precede the much larger upscaling project, currently at the preparatory stage.
Abstract:In the underground mines of the Legnica-Głogów Copper District (LGOM) the main way to protect the room excavation is the use of a rock bolt support. For many years, it has proven to be an efficient security measure in excavations which met all safety standards and requirements. The article presents the consumption of the rock bolt support in the Mining Department "PolkowiceSieroszowice" in the years 2010-2015 as well as the number of bolt supports that were used to secure the excavations. In addition, it shows the percentage of bolt supports that were used to conduct rebuilding work and cover the surface of exposed roofs. One of the factors contributing to the loss of the functionality of bolt supports is corrosion whose occurrence may lead directly to a reduction in the diameter of rock bolt support parts, in particular rods, bearing plates and nuts. The phenomenon of the corrosion of the bolt support and its elements in underground mining is an extremely common phenomenon due to the favorable conditions for its development in mines, namely high temperature and humidity, as well as the presence of highly aggressive water. This involves primarily a decrease in the capacity of bolt support construction, which entails the need for its strengthening, and often the need to perform the reconstruction of the excavation.The article presents an alternative for steel bearing plates, namely plates made using the spatial 3D printing technology. Prototype bearing plates were printed on a 3D printer Formiga P100 using the "Precymit" material. The used printing technology was SLS (Selective Laser Sintering), which is one of the most widely used technologies among all the methods of 3D printing for the short series production of the technical parts of the final product.The article presents the stress-strain characteristic of the long expansion connected rock bolt support OB25 with a length of 3.65 m. A rock bolt support longer than 2.6 m is an additional bolt support in excavations, and it is increasingly frequently used to reinforce roofs and in rebuilding the underground mines of KGHM Polish Copper S.A. In order to conduct the laboratory tests that are most suitable for the mine conditions, and yet are carried out on a laboratory test facility, the Authors used a steel cylinder with an external diameter of 102 mm and a length of 600 mm, which was filled with a core of rock (dolomite) from the roofs of the mine workings.In addition the maximum load that took over the bolt support made of rods and connected with sleeves was determined. For the initial tension, the elastic and plastic range of the maximal displacements, which were measured by the rope encoder, were determined. The statical tests of the expansion rock bolt support were carried out at the laboratory of the Department of Underground Unauthenticated Download Date | 5/12/18 3:35 PM K. SKRZYPKOWSKI et al. 48 Mining in simulated mine conditions. The test facility enables the study of the long bolt rods on a geometric scale of 1:1 for the different ways of...
This paper presents the results of laboratory tensile testing of segmentally-installed glue-in roof bolting. We studied roof bolting of the type Olkusz-16A (Boltech Sp. z o.o., ZGH Bolesław S.A., Bukowno, Poland), additionally equipped with a steel rod coil, which was mounted in steel cylinders filled with a concrete mixture using multi-part resin cartridges with a diameter of 0.024 m and length of 0.045 m. The mounting depths were 0.1 m and 0.2 m, respectively. Our main purpose was to determine the effect of the bolt hole diameter, which assumed the values 0.028 m, 0.032 m, 0.035 m, and 0.037 m, respectively, on the load-bearing capacity of the roof bolting in relation to the mounting depth. We found that the mounting depth of 0.2 m was sufficient for the roof bolting to exhibit its full load and displacement properties for all four diameters of the bolt hole. To determine whether the roof bolting was capable of transferring the load in situ, we presented the results of the predicted load on the roof bolting applied in a room and pillar mining method in an underground mine of zinc and lead ore deposits. Our objective was to determine the influence of the room and pillar mining method geometry on the range of the fault zone of rocks around pits. We designed the deposit excavation model using the Examine3D numerical modeling software, which is based on the boundary element method. We created three-dimensional models for three variants of working space opening widths: featuring two, three, and four rows of rooms. The geometry of rooms and pillars corresponded to the mine conditions; the width, height, and length parameters were all 5 m. We determined the strength, strain, and structural parameters of the rock mass on the basis of laboratory studies of the drill core and rock forms collected from the room longwall. We used the strength factor to specify the maximum range of the fault zone of rocks around pits. In the last stage of research, we compared the load value obtained based on numerical testing with the maximum load obtained in the tensile strength tests of the roof bolting and determined the safety factor of the segmentally-installed roof bolting.
The article presents methods of making the rock bolt support more yieldable, especially for a stratified roof. Alongside the increasing depth of exploitation of raw material deposits, rock bolt support units are more often designed taking into account more intensive deformations and displacements of underground excavations. In the article, a room and pillar method with mined roof bending and roof reinforcement with bolt patterns of 1 m × 1 m, 1.5 m × 1.5 m and 2 m × 2 m is presented. Moreover, the laboratory tests included 1.8 m long bolts, which were embedded segmentally on the lengths of 100 mm, 150 mm and 200 mm were tested. Based on the load–displacement characteristics, the deformation energy for flat and profiled dome bearing plates was calculated. Making the segmentally embedded resin rock bolt support yieldable enabled it to perform additional work. Furthermore, it was found that rock bolt support with a dome bearing plate took over 2.5 times more energy compared to a rock bolt support equipped with a flat bearing plate.
Abstract:The basic type of rock mass reinforcement method for both preparatory and operational workings in underground metal ore mines, both in Poland and in different countries across the world, is the expansion shell or adhesive-bonded rock bolt. The article discusses results of static loading test of the expansion shell rock bolts equipped with originally developed deformable component. This component consists of two profiled rock bolt washers, two disk springs, and three guide bars. The disk spring and disk washer material differs in stiffness. The construction materials ensure that at first the springs under loading are partially compressed, and then the rock bolt washer is plastically deformed. The rock bolts tested were installed in blocks simulating a rock mass with rock compressive strength of 80 MPa. The rock bolt was loaded statically until its ultimate loading capacity was exceeded. The study presents the results obtained under laboratory conditions in the test rig allowing testing of the rock bolts at their natural size, as used in underground metal ore mines. The stress-strain/displacement characteristics of the expansion shell rock bolt with the deformable component were determined experimentally. The relationships between the geometric parameters and specific strains or displacements of the bolt rod were described, and the percentage contribution of those values in total displacements, resulting from the deformation of rock bolt support components (washer, thread) and the expansion shell head displacements, were estimated. The stiffness of the yielded and stiff bolts was empirically determined, including stiffness parameters of every individual part (deformable component, steel rod). There were two phases of displacement observed during the static tension of the rock bolt which differed in their intensity.
Rock bolts have long been used in Poland, above all in the ore mining. Worldwide experience (Australia, Chile, Canada, South Africa, Sweden, and USA) provides evidence of rock bolt supports being used for loads under both static and dynamic conditions. There are new construction designs dedicated to the more extreme operating conditions, particularly in mining but also in tunneling. Appreciating the role and significance of the rock bolt support and its use in Polish conditions amounting to millions of units per year, this article describes a new laboratory test facility which enables rock bolt testing under static load conditions. Measuring equipment used as well as the possibilities of the test facility were characterized. Tests were conducted on expansion rock bolt supports installed inside a block simulating rock mass with compression strength of 80 MPa, which was loaded statically as determined by taking account of the load in order to maintain the desired axial tension, which was statically burdened in accordance with determined program load taking into consideration the maintenance of set axial tension strength at specified time intervals until capacity was exceeded. As an experiment the stress-strain characteristics of the rock bolt support were removed showing detailed dependence between its geometrical parameters as well as actual rock bolt deformation and its percentage share in total displacement and deformation resulting from the deformation of the bolt support elements (washer, thread). Two characteristic exchange parts with varying intensity of deformation /displacement per unit were highlighted with an increase in axial force static rock bolt supports installed in the rock mass.Keywords: rock bolt support, laboratory test bed, stress-strain characteristics Obudowa kotwowa jest już od dawna stosowana w Polsce, przede wszystkim w górnictwie rudnym. Światowe doświadczenia (Australia, Chile, Kanada, RPA, Szwecja,USA) świadczą o stosowaniu obudowy kotwowej zarówno w warunkach obciążeń o charakterze statycznym jak i dynamicznym. W podziemnych wyrobiskach górniczych wykonywanych na dużych głębokościach, szczególnie przy eksploatacji złóż rud miedzi w kopalniach LGOM, w których stosuje się samodzielną obudową kotwową istnieje niebezpieczeństwo nieprzewidzianego odpadania bloków skalnych do przestrzeni roboczej. Podstawowym zadaniem kotwienia wyrobisk górniczych jest zapewnienie ich stateczności, jako zasadniczy warunek
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