We present here a synthetic strategy for the preparation of melt-processable shape-memory hydrogels with self-healing ability. The supramolecular hydrogel with a water content of 60−80 wt % consists of poly(acrylic acid) chains containing 20−50 mol % crystallizable n-octadecyl acrylate (C18A) segments together with surfactant micelles. The key of our approach to render the hydrogel melt-processable is the absence of chemical cross-links and the presence of surfactant micelles. At temperatures above the melting temperature T m of the crystalline domains of alkyl side chains, the hydrogel liquefies due to the presence of surfactant micelles effective for solubilizing the hydrophobic C18A segments. At this stage, it can easily be shaped into any desired form by pouring into molds. Cooling below T m and removing the surfactant from the gel network results in a hydrogel of any permanent shape with a particularly high compressive strength of 90 MPa and a Young's modulus of 26 MPa. If the hydrogel was damaged on purpose e.g. by cutting into two pieces, the extraordinary mechanical properties can completely be recovered via temperature-induced healing process. The hydrogel also exhibits a complete shape fixity ratio and a shape recovery ratio of 97 ± 2%.
Among the hydrogels prepared in recent years, double network (DN) hydrogels exhibit the highest compression strength, toughness, and fracture energies. However, synthesis of DN hydrogels with extraordinary mechanical properties is limited to polyelectrolyte networks, which hinders their widespread applications. Herein, we prepared nonionic DN and triple network (TN) hydrogels based on polyacrylamide (PAAm) and poly(N,N-dimethylacrylamide) (PDMA) with a high mechanical strength by sequential polymerization reactions. The TN approach is based on the decrease of the translational entropy of the second monomer upon its polymerization in the first network, so that additional solvent (third monomer) can enter into DN hydrogel to assume its new thermodynamic equilibrium. The first network of TN hydrogels comprises chemically cross-linked PAAm or PDMA while the second and third networks are linear polymers. To increase the degree of inhomogeneity of the first network hydrogel, an oligomeric ethylene glycol dimethacrylate was used as a cross-linker in the gel preparation. Depending on the concentration of the first network cross-linker and on the molar ratio of the second and third to the first network units, TN hydrogels contain 89−92% water and exhibit high compressive fracture stresses (up to 19 MPa) and compressive moduli (up to 1.9 MPa).
Understanding the nanoscale structure and dynamics of supramolecular hydrogels is essential for exploiting their self-healing mechanisms. We describe here nanostructural evolution and self-healing mechanism of hydrogels formed from in situ generated hydrophobically modified hydrophilic polymers and wormlike sodium dodecyl sulfate (SDS) micelles. We observe a conformational transition in wormlike SDS micelles upon addition of hydrophobic as well as hydrophilic monomers. Several hundred nanometer long SDS micelles completely disappear after the monomer addition, in favor of spherical micelles with a radius of 2.4 nm. After conversion of the monomers to hydrophobically modified polymer chains via micellar copolymerization, the spherical shape of the micelles remains intact but the radius increases to 2.8 nm. The interconnected spherical mixed micelles consisting of SDS and hydrophobic blocks of the polymer self-assemble to form a layered hydrogel structure. Self-healing response of the damaged hydrogel samples begins by reshaping the injured area into circular holes and ends by complete healing due to the intra-and interlayer mobility of the mixed micelles, respectively.
Nanocomposite hydrogels were prepared by free-radical polymerization of the monomers acrylamide (AAm), N,N-dimethylacrylamide (DMA), and N-isopropylacrylamide (NIPA) in aqueous clay dispersions at 218C. Laponite XLS was used as clay nanoparticles in the hydrogel preparation. The hydrogels based on DMA or NIPA monomers exhibit much larger moduli of elasticity compared with the hydrogels based on AAm monomer. Calculations using the theory of rubber elasticity reveal that, in DMA-clay or NIPA-clay nanocomposites, both the effective crosslink density of the hydrogels and the functionality of the clay particles rapidly increase with increasing amount of Laponite up to 10% (w/v). The results suggest that DMA-clay and NIPA-clay attractive interactions are stronger than AAm-clay interactions due to the formation of multiple layers on the nanoparticles through hydrophobic associations. It was also shown that, although the nanocomposite hydrogels do not dissolve in good solvents such as water, they dissolve in dilute aqueous solutions of acetone or poly(ethylene oxide) of molecular weight 10,000 g/mol, demonstrating the physical nature of the crosslink points.
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